Ampoule Filling(60-350 bottles/min)

• The washer uses robotic grippers for bottles, making it suitable for multiple bottle specifications.

• Washing employs tracked insertion with water and air spray, ensuring high quality and water savings.

• The coarse and fine washing water pipelines are separate, preventing cross-contamination.

• A buffer block is added before the feeding screw in the washer to protect the screw and reduce bottle breakage.

• Bottle discharge from the washer uses an imported synchronous belt, which connects to the bottle transfer mechanism for stable and reliable operation.

• The oven uses infrared heating tubes and stainless steel heating tubes for double-layer heating, ensuring good temperature uniformity.

• The filling and capping machine can be equipped with optional ceramic pumps, peristaltic pumps, or stainless steel pumps to meet different product filling requirements.

• Features "no bottle, no filling" and "no bottle, no capping" functions.

Penicillin Bottle & Ampoule Filling Production Line: Precision for Potent Formulations

Engineered for the demanding requirements of antibiotic production, our integrated Penicillin Bottle and Ampoule Filling Production Line sets the benchmark for safety, accuracy, and containment. This fully automated system is specifically designed to handle the high-value, potent formulations of penicillin and other beta-lactam antibiotics, ensuring complete operator protection and uncompromising product integrity.

This versatile line seamlessly processes both penicillin vials and ampoules, providing a comprehensive solution for your sterile manufacturing needs. By integrating washing, sterilization, filling, and sealing into one continuous operation, we eliminate cross-contamination risks and maximize your production efficiency.

Key Features & Benefits:

• Dedicated Containment & Operator Safety: The entire line is built with primary and secondary containment systems, including negative pressure isolators or RABS (Restricted Access Barrier Systems), to protect operators from potent compound exposure and ensure a sterile processing environment.

• Dual-Format Versatility: This line features a highly adaptable ampoule and vial filling machine at its core. It can be quickly configured to handle both glass ampoules and penicillin vials of various sizes, offering unparalleled flexibility for your production schedule without the need for separate, dedicated lines.

• Precision Aseptic Filling & Sealing: Experience flawless volumetric filling with peristaltic or piston pump technology that guarantees accurate dosage. The integrated ampoule filling & sealing machine unit performs washing, sterilization, filling, and stoppering/crimping for vials, while its ampoule module ensures precise filling and immediate hermetic sealing.

• Complete, Validated Aseptic Process: From inlet to discharge, the line maintains a continuous, validated sterile state. This includes an integrated tunnel for depyrogenation and sterilization, a precision filling station, and a high-integrity capping station, all designed to meet stringent cGMP and FDA regulations.

• Unmatched Efficiency in a Single Line: Consolidate your penicillin production with a single, robust system. The seamless ampoule filling and sealing process for glass ampoules runs concurrently with the vial processing, dramatically reducing changeover times and increasing overall equipment effectiveness (OEE).

Ideal for:

• Manufacturing of Penicillin and Cephalosporin-based injectables.

• Production of other potent antibiotics and cytotoxic drugs.

• Pharmaceutical companies requiring strict segregation and containment.

Invest in a Safer, Smarter Production Future.

Move away from the complexities of managing multiple lines. Our integrated production line, featuring a versatile ampoule and vial filling machine and a high-speed ampoule filling & sealing machine, provides a complete, contained, and compliant solution for the entire ampoule filling and sealing and vial processing workflow.

Contact us today to discover how this dedicated production line can safeguard your operators, protect your product, and optimize your output.