PFS Filling Machines

 

Internal structure of pre filled filling machine

 

PFS Filling Machines are designed for the precise filling of prefilled syringes used in medical and pharmaceutical manufacturing. These systems support high-accuracy dosing, sterile processing, and stable operation, making them essential for injectable drug production. Mic Machinery provides a full range of PFS Filling Machines suitable for different capacities, formulations, and cleanroom environments.

 


Technical Specification

 

Model 
MIC Automatic Syringe Filling Machine ( 5000 Syringes/H )
MIC Prefilled Syringe Filling Machine ( 800-1500 Syringes/H )

MIC Plastic PFS Filling Machine ( 2000-3500 Syringes/H )

MIC Syringe Filling Equipment ( 200-1200 Bottles/H )

MIC Syringe Filling Machine Manufacturers ( 5000 Syringes/H )

MIC Aseptic Glass Prefilled Syringe Machine ( 2000 Syringes/H )

MIC Manual Syringe Filling Machine ( 10-30 Syringes/Min )

Filling volume 1-10ml (can customize) 5-50ml 0.1-0.5ml, 0.5-3ml, 3-10ml, 10-30ml 1- 20ml 0.5-50ml 1-10ml 1-12ml
Filling speed 5000pieces/hour 800-1500pieces/hour 2000-3500 syringes / hour 200-1200 bottles/hour 5000pieces/hour 2000 syringes/hour 600-1800 Syringes/Min
Air consumption 0.2-0.6 Mpa 0.5Mpa,8m ³ /h / / 0.6Mpa / /
Filling accuracy ±1.5% - ±2% (filling paste gel) ± 0.1g / ± 1%-1.5%  / ±5‰ ± 0.1ml
Power 3.5kw 2.5kw,220v 50Hz 380V/220V, 50-60Hz, 5.5kw, 3P / 3.5kw 6kw, 380v, 50hz 0.1kw
Machine Size 2500*1350*1600mm 1600*1500*1800mm 3050*1600*1900mm 1250*950*1800mm 2500*1350*1600mm 3200*1750*2000 mm 330*540mm

What Is a PFS Filling Machine and How Does It Operate?

 

PFS Filling Machine Display  

A PFS Filling Machine is specifically engineered to handle pre-sterilized syringes and fill them with liquid or semi-liquid pharmaceutical products under controlled conditions. The system typically includes syringe feeding, precise filling, optional stoppering, and controlled discharge.

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During operation, syringes are automatically aligned and transported to the filling station, where accurate volumetric or time-pressure dosing is applied. The entire process is designed to minimize product loss and reduce contamination risks, ensuring consistent fill volumes and high product integrity for medical applications.


Key Features and System Configuration

 

Mic Machinery PFS Filling Machines are developed with a focus on flexibility, sterility, and operational reliability. Common system characteristics include:

 

· High-precision filling mechanisms suitable for low-viscosity and sensitive injectable formulations

· Sterile design and enclosed structure compatible with cleanroom and isolator environments

· Modular configuration options that allow integration with inspection, labeling, or packaging equipment

· These features make PFS Filling Machines adaptable to various production requirements within the medical industry.

 

Pre filled filling machine production line


Where Are PFS Filling Machines Used?

 

PFS Filling Machines are widely applied across pharmaceutical and healthcare manufacturing sectors where ready-to-use syringes are required. Typical applications include:

 

Application of pre filled syringes  

· Injectable pharmaceuticals, such as anticoagulants, vaccines, and biological drugs

· Diagnostic and medical solutions, including contrast agents and specialty injectables

· Clinical and small-batch production, where flexibility and fast changeover are critical

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Their application supports improved safety, dosing accuracy, and convenience for end users in medical settings.


Why Choose PFS Filling Technology for Syringe Production?

 

Prefilled syringe filling technology offers clear advantages over traditional vial-based filling for many medical products. Key benefits include:

 

· Improved dosing accuracy and reduced medication errors

· Lower contamination risk due to closed and automated processing

· Enhanced patient and healthcare provider convenience

For manufacturers, PFS Filling Machines help improve production efficiency while meeting strict regulatory and quality standards.


After-Sales Service and Technical Support

 

Mic Machinery provides professional after-sales support to ensure stable operation and long-term performance of PFS Filling Machines. Our service offerings include:

 

· On-site installation and commissioning to ensure proper system setup

· Operator training and technical documentation tailored to medical production workflows

· Preventive maintenance support and remote diagnostics to reduce downtime and maintain compliance

This comprehensive service approach helps customers maintain consistent product quality throughout the equipment lifecycle.


About Mic Machinery and Our PFS Filling Solutions

 

Mic Machinery is a specialized manufacturer of medical and pharmaceutical filling equipment, offering complete solutions for sterile liquid processing. Our PFS Filling Machine portfolio covers different production scales and syringe formats, supporting both commercial manufacturing and clinical development needs.

 

By combining advanced engineering, strict quality control, and responsive service, Mic Machinery helps medical manufacturers build reliable, compliant, and future-ready syringe filling lines.

Please feel free to let us know if you need any help, we will provide a professional guidance for you! Contact Us