The automatic plugging system in a prefilled syringe filling machine precisely inserts stoppers into syringes under aseptic conditions. It ensures consistent sealing, maintains sterility, and reduces manual handling, supporting smooth, high-speed production with minimal product loss and reliable syringe filling machine performance.
High-Precision Prefilled Syringe Filling Technology
The MIC Plastic PFS Filling Machine is designed for accurate and reliable filling of plastic prefilled syringes. Engineered for pharmaceutical production, it ensures consistent dosing, minimal product loss, and full compatibility with a range of syringe sizes. As a professional solution within our prefilled syringe filling machine line, it meets stringent sterility and GMP standards.
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Automatic plugging system |
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The main platform and control panel |
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Integrated Filling and Stoppering System
This advanced prefilled syringe machine combines multiple functions, including washing, filling, and stoppering, into a compact workflow. The machine’s high-precision filling heads and servo-controlled mechanisms allow smooth, repeatable operation. It supports stable syringe filling machine performance while maintaining aseptic conditions, minimizing contamination risks and ensuring product integrity.
Efficient and Flexible Production
Designed for high-throughput operations, the MIC Plastic PFS Filling Machine can be configured with different filling stations and syringe sizes. Its modular layout allows easy maintenance and rapid changeover. Key benefits include:
· Accurate dosing for a wide range of syringe volumes
· Secure stoppering and capping for consistent closure
· Seamless integration with downstream inspection and packaging systems
Optimized design for reduced downtime and enhanced productivity
Compliance and Reliability
Built to comply with international pharmaceutical standards, this prefilled syringe filling machine provides reliable operation in cleanroom environments. The equipment is crafted from pharmaceutical-grade materials, offering durability, easy sterilization, and long-term stability for high-value biologics and vaccines. Its automated systems reduce manual handling, enhancing safety and reproducibility.
Expert Support from Mic Machinery
Mic Machinery delivers more than just equipment. From system design and validation to installation and after-sales service, we provide comprehensive support for every stage of production. Choosing the MIC Plastic PFS Filling Machine means partnering with a trusted manufacturer committed to quality, compliance, and consistent performance in syringe filling machine applications.
| Production capacity | 2000-3500 syringes / hour |
| Filling amount | 0.1-0.5ml, 0.5-3ml, 3-10ml, 10-30ml |
| Machine vision system resolution (optional) | 752*480dpi |
| Vacuum degree | 0-98kpa (0-750mmHg) |
| Nitrogen | 1kg/cm², 0.1m³/min, 0.25U |
| Compressed air | 6kg/cm², 0.35m²/min |
| Power supply | 380V/220V, 50-60Hz, 5.5KW, 3P (including vacuum pump) |
| Size | 3050x1600x1900mm (length x width x height) |
| Machine weight | 950kg |
| Touch screen | Siemens | PLC | Siemens |
| Button | Schneider | Power switch | Omron |
| Air switch | Schneider | Intermediate relay | Schneider |
| Optoelectronic switch | Germany sick | Proximity switch | Pefun |
| Air cylinder | Taiwan AirTAC | Solenoid valve | Taiwan AirTAC |
| Encoder | Japan Koyo | Main motor | Wuxi Qipeng |
| Bearing | Germany FAG | Rack | SUS304 |
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