The Control Panel in a prefilled syringe machine serves as the central command hub, allowing operators to monitor and adjust filling parameters, track production status, and manage alarms. With an intuitive interface and real-time data display, it ensures precise control, enhances operational efficiency, and supports safe, sterile syringe manufacturing.
MIC Aseptic Glass Prefilled Syringe Machine ( 2000 Syringes/H )
The MIC Aseptic Glass Prefilled Syringe Machine delivers sterile, high-precision filling for glass prefilled syringes. It ensures consistent dosing, efficient operation, and strict compliance with pharmaceutical aseptic standards.
Advanced Aseptic Glass Prefilled Syringe Solutions
Mic Machinery specializes in providing high-quality prefilled syringe machine solutions designed for precise and sterile pharmaceutical production. Our aseptic glass prefilled syringe machine is engineered to meet the rigorous demands of injectable drug manufacturing, ensuring accuracy, reliability, and compliance with global regulatory standards. Each unit supports both small-scale and commercial production, offering a versatile solution for modern pharmaceutical facilities.
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Automatic Plug Feeding System The Automatic Plug Feeding System in a prefilled syringe machine ensures efficient, precise plug placement, reducing downtime, minimizing errors, and maintaining sterile conditions throughout the filling process. |
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Control Panel |
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Comprehensive Functions of the Prefilled Syringe Filling Machine
The prefilled syringe filling machine integrates multiple critical operations into a single automated workflow. From syringe feeding and alignment to liquid dosing, stopper insertion, and sealing, the machine delivers consistent and reproducible results. By combining servo-controlled filling heads with intelligent sensors, the system minimizes product waste while ensuring precise volumes, even when handling high-value biologics or sensitive injectables.
Key Advantages of the Automated Syringe Filler
To optimize production efficiency and ensure product safety, the automated syringe filler offers several distinct benefits:
· Accurate dosing and controlled filling to maintain uniformity across all syringes.
· Stable syringe handling and transfer mechanisms to reduce misalignment, breakage, and downtime.
· User-friendly interface for real-time monitoring, parameter adjustment, and process traceability.
· Modular design that allows customization according to syringe size, fill volume, and production scale.
Aseptic Design for Sterile Production
The machine’s aseptic structure is tailored to maintain sterility throughout the filling process. All contact parts are made from pharmaceutical-grade materials and are easy to clean and sterilize. The prefilled syringe machine can operate within isolators, RABS, or laminar airflow systems, supporting consistent aseptic conditions while reducing contamination risks.
Reliable Performance and Long-Term Value
Mic Machinery’s commitment as a leading manufacturer ensures that each prefilled syringe filling machine is durable, low-maintenance, and adaptable for future production upgrades. By combining innovative technology with expert design, our automated syringe filler solutions improve throughput, maintain product integrity, and provide sustainable value for pharmaceutical manufacturers worldwide.
| Applicable specifications | 1-10ML glass tube |
| Production | 2000 syringes per hour |
| Filling pump | 3 sets of ceramic rotary valve pumps |
| Filling accuracy | ±5‰ |
| Passage pass rate | ≥98% |
| Rotary rod pass rate | ≥98% |
| Electric power | 6kw, 380v, 50hz |
| Total mass | 1300kg |
| Dimensions | 3200x1750x2000 (mm) |
| Servo motor, driver | LG | Touch screen | Pro-face |
| Motion controller | Beckhoff Germany | Circuit breaker, contactor | SIEMENS |
| Miniature relay | Panasonic | Switching power supply | Taiwan meanwell |
| Photoelectric detection switch | Autonics | Protective cover | Organic glass |
| Vacuum pump and vacuum system | Come with the machine | ||
| Surface of the machine | 304 stainless steel | ||
| Filling and plugging nozzle | 316 stainless steel | ||
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