Ampoule Filling Line

characteristics

Bottle washing machine adopts mechanical hand bottle clamping, suitable for 1-20ml ampoules;

The washing bottle adopts the reciprocating tracking and inserting method of water-air injection needle, which has good cleaning effect and saves energy.And a needle shelf shake device to improve the accuracy of injection needle inserted into the bottle, reduce breakage phenomenon;

The whole water and gas pipeline and the spray needle are completely separate, avoiding cross contamination and meeting the requirements of GMP. The bottle washing machine is equipped with a buffer block before the bottle screw, which protects the screw and reduces the effect of broken bottle; Oven adopts hot air circulation heating, uniform temperature, energy saving; Oven is provided with protection function against sudden power failure, safe operation;

Oven can be equipped with circulating water cooling device, no loss of room air volume, reduce the risk of room pressure imbalance, cooling effect is good; The oven can be equipped with an automatic pressure balance adjustment system to reduce a series of problems caused by the imbalance of pressure difference between the room and the oven, such as the deviation of high temperature section, filling room, washing room and drying room temperature rise;

Ampule Small Volume Injection Production Line: Precision for Critical Formulations

Engineered for the high-stakes production of small-volume injectables, our Ampule Small Volume Injection Production Line represents the pinnacle of accuracy, sterility, and efficiency. This fully integrated system is designed to handle the unique challenges of filling sensitive liquid formulations—from vaccines and biologics to potent drugs—into glass ampules with pharmaceutical-grade precision.

The line is built around a high-speed ampoule and vial filling machine, creating a seamless, automated workflow that ensures every step, from washing to sealing, meets the most stringent cGMP standards. This complete ampoule filling line is the ultimate solution for pharmaceutical companies that cannot compromise on product integrity or patient safety.

Key Features & Benefits:

• Complete, Validated Aseptic Process: This is more than just a machine; it is a fully validated ampoule filling line. It integrates ampule washing, thermal sterilization, precise ampoule filling, and hermetic sealing into one continuous, closed system, dramatically reducing human intervention and contamination risk.

• Ultra-Precise Micro-Filling: At the heart of the line is an advanced ampoule and vial filling machine equipped with peristaltic or piston pump technology. It is specifically calibrated for small volumes, delivering exceptional accuracy for fills from 0.5ml to 5ml, minimizing product giveaway and ensuring exact dosage in every ampule.

• High-Integrity Hermetic Sealing: Immediately following the ampoule filling stage, the line utilizes a high-temperature melting and pulling process to create a perfect, tamper-proof seal. This ensures the sterility and stability of the oxygen-sensitive or hygroscopic formulations commonly packaged in ampules.

• Unmatched Flexibility and Efficiency: This versatile ampoule and vial filling machine can often be configured to handle both ampules and small vials, providing production flexibility. The entire ampoule filling line is designed for quick changeover between different ampule sizes (1ml, 2ml, 5ml), maximizing your operational uptime.

• Robust and Compliant Design: Constructed from 316L stainless steel with polished, easy-to-clean surfaces, the line is built for longevity and compliance. Every aspect is designed to support a seamless validation process for regulatory submissions.

Ideal for Producing:

• Vaccines and Biologics

• Potent Oncology Drugs

• Diagnostic Contrast Agents

• Cardiovascular and Emergency Medications

Secure Your Most Critical Injectables.

From the initial wash to the final sealed ampule, this production line guarantees the highest level of quality control. By integrating a precision ampoule and vial filling machine into a complete, automated ampoule filling line, we provide a turnkey solution for one of the most demanding processes in pharmaceutical manufacturing.

Ensure the integrity of your small-volume injections. Contact us today to learn how our end-to-end ampoule filling solution can enhance your production capabilities and safeguard your products.