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Aseptic Blow-Fill-Seal System

The BFS is a dedicated state of the art system, enabling primary packaging of bulk pharmaceutical solutions into plastic containers of polypropylene or high density polyethylene or low density PE, using a Blow-Fill-Seal (BFS) technraue. The BFS are performed automatically in a single machine under a controlled environment (sterile filtered air-shower). * extrusion of plastic granulate into a parison at high temperatures * blow-moulding of parison into a container with sterile-filtered air * filling of sterile-filtered solution * hermetic sealing of filled container
  • INTRODUCTION
  • PARAMETER

Plastic Ampoule Blowing, Filling & Sealing Integrated Machine: The All-in-One Aseptic Solution

 

Revolutionize your packaging for single-dose liquids with our innovative Plastic Ampoule Blowing, Filling, and Sealing Integrated Machine. This advanced system combines three complex processes—blowing, filling, and sealing—into one seamless, automated operation within a sterile ISO 5 environment. It is the modern, efficient, and cost-effective answer to producing sterile plastic ampoules, vials, and other unique container formats directly from plastic granulate.

As leading China Aseptic Blow-Fill-Seal System manufacturers, we have engineered this machine to deliver supreme value without compromising on the core principles of aseptic processing. We provide a robust Aseptic Blow-Fill-Seal System that makes advanced technology accessible, offering a truly cheap Aseptic Blow-Fill-Seal System in terms of both initial investment and long-term operational savings.


Key Features & Benefits:

 

  • Unmatched All-in-One Process: Witness the complete transformation from plastic resin to a finished, hermetically sealed product in seconds. This integrated process eliminates the need for pre-formed containers, reducing contamination risks, floor space, and overall production costs.

  • True Aseptic Integrity: Our Aseptic Blow-Fill-Seal System creates the container in a sterile air environment immediately before filling and sealing. This "form-and-fill" technology is recognized by global regulatory bodies (like FDA and EMA) as a superior method for aseptic processing, ensuring your product's sterility and shelf-life.

  • Cost-Effectiveness Redefined: We challenge the notion that high-quality aseptic equipment must be prohibitively expensive. By leveraging efficient manufacturing and design, we offer a cheap Aseptic Blow-Fill-Seal System that provides an exceptional return on investment through reduced energy consumption, minimal material waste, and lower labor costs.

  • Designed for Versatility: Easily produce a wide range of plastic container sizes and shapes—from 0.5ml to 1000ml—by simply changing the mold. This makes the system ideal for pharmaceuticals, diagnostics, cosmetics, and unit-dose nutraceuticals.

  • Reliability from a Trusted Source: When you partner with us, you are not just buying a machine; you are gaining a reliable partner. Our position as established China Aseptic Blow-Fill-Seal System manufacturers guarantees you direct access to technical support, readily available spare parts, and comprehensive after-sales service.


Why Choose Our Integrated BFS Machine?

 

  • Lower Contamination Risk: Integrated process minimizes human intervention and container handling.

  • Reduced Operating Costs: Combines three machines into one, saving on equipment, space, and utilities.

  • Material Efficiency: Precise parison control ensures minimal plastic waste.

  • Compact Footprint: Ideal for facilities with limited space.


Ideal for:

 

  • Pharmaceutical Ophthalmic, Respiratory, and Injectable Solutions

  • Medical Diagnostic Liquids

  • Cosmetic Serums and Unit-Dose Skincare

  • Sample and Promotional Product Manufacturing

Upgrade to the future of aseptic packaging. As premier China Aseptic Blow-Fill-Seal System manufacturers, we make advanced technology both accessible and affordable. Discover how our integrated Aseptic Blow-Fill-Seal System can streamline your production and protect your product.

Contact us today for a quote and see why we are the smart choice for a high-performance, cheap Aseptic Blow-Fill-Seal System.

NO

Project

Parameter

1

Size(L×W×H)

4980*2660*2800mm

2

Weight

9T

3

eflasher

Outside

4

Power Source

3P/AC380V/50HZ

5

Installed Power

75Kw

6

Power Rating

45Kw

7

Machine Structure

Dark side white side seperation

8

Packing Materials

PP/PE/PET

9

Specification

0.2-5ml ,5-10-20ml

10

Capacity (Bottle per Hour)

0.2-5ml production capacity 9000 pieces,5-10-20ml production capacity 6000 pieces

11

Filling Accuracy

±1.5% for pure water.(5ml)

12

Manufacturing Standard

GMP

14

Compress Air

(no oil,no water)@ 8bar,300NL/min

15

Cooling Water

(pure water)@ 4bar ,3m³/h

16

Pure Steam

125℃ @ 2bar ,40kg/h

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