Automated Vial Filler

16-Head Precision Filling System for Plastic Small Bottles: Advanced Solution for Pharmaceutical & Nutraceutical Applications

Elevate your small-volume liquid packaging with our specialized 16-Head Precision Filling Machine, engineered to meet the exacting demands of pharmaceutical, biotech, and nutraceutical manufacturing. This high-speed, integrated system is designed as a versatile small vial filling machine that excels in handling plastic bottles ranging from 5ml to 200ml, making it ideal for oral suspensions, pediatric syrups,  topical solutions, and unit-dose supplements. Combining the throughput of industrial automation with the accuracy required for sensitive formulations, this machine ensures precise, consistent, and compliant packaging for critical healthcare products.

capping part   The capping heads of the 16-head plastic bottle filling machine ensure secure, uniform sealing with precise torque control, delivering fast, reliable closures for consistent, leak-free packaging.

filling part   The filling heads of the 16-head plastic bottle filling machine provide precise, high-speed dosing, ensuring smooth, accurate liquid filling and consistent performance for various bottle sizes.

Pharmaceutical-Grade Performance & Precision Engineering

Built to comply with cGMP guidelines, this system incorporates pharmaceutical-grade components and a hygienic design suitable for cleanroom or controlled environments. The 16 independently calibrated filling heads utilize servo-driven peristaltic or piston pump technology, delivering filling accuracy within ±0.5% for volumes as low as 1ml. This level of precision, combined with features like inline weight verification and automatic viscosity compensation, ensures each container receives the exact specified dose, minimizing product giveaway and guaranteeing therapeutic consistency.

From Automated Filling to Secure Sealing

This system functions as a comprehensive vial filling and sealing machine, offering flexible integration with various closure systems. The base unit can be seamlessly coupled with automatic screw capping, snap-capping, or induction sealing stations to provide a complete, tamper-evident package. For sensitive or sterile products, an optional laminar airflow hood or isolator integration is available to maintain product integrity during the filling and sealing process. This complete automated vial filler solution reduces manual handling, limits contamination risks, and streamlines your production workflow from empty bottle to finished, sealed product.

Core Features Designed for Regulated Industries

• High-Speed, High-Accuracy Filling: Achieve outputs of 40-80 containers per minute with 16 servo-controlled stations, ensuring both productivity and precision.

• Gentle Product Handling: Peristaltic pump technology prevents shear stress on sensitive formulations (emulsions, suspensions, proteins) and eliminates cross-contamination between batches.

• Closed-System Design: Compatible with CIP/SIP (Clean-in-Place/Sterilize-in-Place) processes, featuring 316L stainless steel and pharmaceutical-grade fluid path materials.

• Regulatory Compliance Ready: PLC control system with 21 CFR Part 11-compliant software, electronic batch records, audit trails, and user access controls.

• Flexible & Scalable: Easily adapts to various plastic container types (HDPE, PET, PP) and closure systems, with quick-change tooling for minimal downtime during changeovers.

Ideal Applications

• Pharmaceuticals: Oral liquid medications, antibiotic suspensions, cough syrups, ophthalmic/otic solutions.

• Nutraceuticals & Dietary Supplements: Liquid vitamins, herbal tinctures, probiotic drops, sports nutrition.

• Medical Devices & Diagnostics: Reagent solutions, buffer containers, sample collection vials.

• Topical & Personal Care: Sterile wound wash, hand sanitizers, premium serums in small plastic bottles.

Your Partner in Precision Packaging

We understand the critical nature of pharmaceutical packaging. Our team provides end-to-end support, from initial consultation and factory acceptance testing (FAT) to installation, operational qualification (OQ), and ongoing technical service. We ensure this small vial filling machine integrates smoothly into your operation, delivering reliable, compliant performance batch after batch.