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automatic capsule filling machine(1200 capsules/min))

  • INTRODUCTION
  • PARAMETER

Capsule-in-Capsule Machine: The Pinnacle of Advanced Encapsulation Technology

 

Introducing the revolutionary Capsule-in-Capsule Machine - a specialized system engineered for the most complex and advanced dosage forms. This machine is not a standard encapsulator; it is a precision instrument designed to seamlessly nest a smaller "inner" capsule within a larger "outer" capsule. This groundbreaking technology, often referred to as a capsule it capsule filler, unlocks new possibilities for sequential drug release, incompatible ingredient separation, and combination therapies.

As the definitive best capsule filling machine for sophisticated pharmaceutical and nutraceutical applications, this system delivers unparalleled precision. It is a fully integrated automatic capsule filling machine that automates the entire intricate process, from placing the inner capsule to filling the outer capsule and final sealing, with flawless accuracy and hygiene.


Key Features & Benefits:

 

  • Dual-Stage Encapsulation Technology: This specialized automatic capsule filling machine uniquely handles two separate filling and placement stages in one continuous, synchronized operation. It precisely positions the inner capsule and fills the outer capsule with a different powder, granule, or even a mini-tablet, ensuring perfect product separation and integrity.

  • Unlock Advanced Drug Delivery Systems: Enable timed-release, delayed-release, or multi-phase release profiles within a single dosage unit. Protect active ingredients from interacting until they reach their specific target site in the digestive system. This capability establishes it as the best capsule filling machine for innovative R&D and high-value product manufacturing.

  • Perfect for "Capsule-in-Capsule" & "Capsule-It" Formats: Whether you call it Capsule-in-Capsule or use a capsule it capsule filler system, this machine is purpose-built for this exact application. It achieves what conventional machines cannot, making it an essential tool for patent-protected formulations and premium supplement brands.

  • Maximum Precision & Yield: Advanced servo controls and vision inspection systems (optional) guarantee that every inner capsule is correctly placed and every outer capsule is perfectly filled and sealed. This minimizes waste of high-cost ingredients and ensures 100% dosage accuracy.

  • GMP-Compliant & Easy to Clean: Constructed with 316L stainless steel and designed with a hygienic focus, the machine meets the strictest pharmaceutical standards. It allows for quick changeover and easy cleaning between batches, maintaining the highest level of production quality.


Why This is the Best Capsule Filling Machine for Innovation:

 

For companies pushing the boundaries of formulation science, this is more than just an automatic capsule filling machine - it is a strategic advantage. It transforms complex theoretical delivery systems into commercially viable products, allowing you to create groundbreaking treatments that stand out in the market.


Ideal for:

 

  • Sequential Release Pharmaceutical Products

  • Delayed-Release Nutraceuticals (e.g., Probiotics)

  • Combining incompatible active ingredients

  • Creating premium, differentiated supplement brands


Pioneer the Future of Dosage Forms.

 

Move beyond standard encapsulation. Our Capsule-in-Capsule Machine, the ultimate capsule it capsule filler, provides the technology to turn your most advanced formulations into reality.

Contact us today to discover why we are recognized as the provider of the best capsule filling machine for complex applications and how this automatic capsule filling machine can become the cornerstone of your product innovation strategy.

Parameter Specification
Machine Weight 900 kg
Overall Dimensions 1020 × 860 × 1970 mm
Motor Power 5.75 kW
Power Supply 3-phase 4-wire AC 380V; 50Hz
Maximum Production Capacity 1200 capsules/minute
Applicable Capsule Types 00# - 5# and Safety Capsules A - E
Capsule Feeding Success Rate ≥ 99.5%
Noise ≤ 75 dBA
Fill Weight Variation ≤ ±3% (for fills above 300mg, using granules of 40-80 mesh after granulation and sizing)
Compressed Air 0.06 m³/min @ 0.3 MPa
Water Source Requirement Can be used with water ring vacuum pump and water tank circulation, or connected to an external water source
Vacuum Degree -0.02 ~ -0.06 MPa
Water Flow Rate 250 L/h
Inlet Pipe Inner Diameter 20 mm
Drain Pipe Inner Diameter 27 mm
Operating Ambient Temperature 21°C ± 3°C
Required Workshop Height ≥ 2.6m (Manual Feeding); ≥ 2.8m (Vacuum Feeding)
Operating Ambient Humidity 40 ~ 55%
Exhaust Air Volume 300 m³/h
Special Functions Option for pellet filling device; Powder collector function (Powder from filling section can be recovered via another pipeline, does not require sterilization and can be directly added back to the hopper for filling)
Control System Variable Frequency Drive for stepless speed adjustment, PLC control
Material Parts contacting capsules and medicine are made of high-quality 304 stainless steel
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