Best capsule filling machine(468,000 capsules/hour)

The fully automatic capsule filling machine produced by our company is the third-generation product after improvement and innovation. In addition to possessing all the functions and effects of domestic capsule filling machines of the same type, this equipment also introduces four new technological innovations:1.The bottom structure of the equipment has been improved.2.The turntable structure has been innovatively improved.3.The filling structure has been innovatively improved.4.The capsule ejection mechanism has been innovated.5.A drug and waste capsule separation device has been innovated. Among these, three have been granted utility model patent certificates by the National Intellectual Property Administration. Through these innovative improvements, work efficiency has been effectively enhanced, with a capsule separation success rate of 99.99% and a finished product qualification rate of 99.8%. Operation and maintenance are simpler, usage is more convenient and efficient, and it is highly favored by domestic and international customers.

INTRODUCTION
PARAMETER

Automatic capsule switching system, safe and convenient.
Equipped with a start-stop control system, facilitating mold installation, disassembly, and cleaning, ensuring safety and convenience.
Equipped with door control and mechanical fault safety systems, featuring automatic alarm and automatic shutdown functions.
Automatic alarm and shutdown when the hopper lacks capsules or powder.
The human-machine interface is fully functional, automatically displaying counting during production operation, and equipped with printing functions (production date, batch number, production quantity, etc.).
The capsule suction, ejection, locking, and film coating journal adopt dual sealing rings for sealing. The first seal uses NBR nitrile rubber to prevent lubricant loss, and the second seal uses imported SIL silicone rubber sealing rings to prevent drug ingress into the bearings, effectively solving the issue of bearing damage and shaft seizure caused by drug entry.
The high-precision fully enclosed turntable's horizontal dual shafts use polytetrafluoroethylene oil-free bearings. The dual shaft seals use imported SIL silicone rubber sealing rings to effectively prevent drug ingress into the turntable interior, ensuring turntable operation accuracy, while also achieving permanent maintenance-free, oil-free, and upkeep-free operation.
The planar cam adopts a dual-track operation mode, with dual-shaft dual-output independent movement, improving operation accuracy while avoiding the possibility of collision between the lower mold and the dosing disc.
The high-precision cam divider uses a German 3-second optical dividing head for indexing. The indexing shaft is completed in one pass on a CNC machining center, ensuring precise indexing of the turntable and dosing disc during high-speed production, thereby guaranteeing filling accuracy. The improvement in cam divider indexing also extends the overall machine service life.
All operating cams are made of 20CrMoTi, undergo carburizing and quenching treatment, and are ground to precision in one pass on a CNC grinding machine, ensuring cam accuracy and uniformity, and improving cam service life.

Fully Automatic Capsule Filling Machine: Precision Engineering for Modern Production

Discover the future of pharmaceutical encapsulation with our state-of-the-art Fully Automatic Capsule Filling Machine. Engineered to deliver unmatched performance and reliability, this advanced system represents the pinnacle of encapsulation technology, designed to meet the rigorous demands of today's pharmaceutical, nutraceutical, and supplement industries.

As the industry's premier automatic capsule machine, this system combines German engineering with intelligent automation to create a seamless production experience. Whether you're working with standard two-piece hard capsules or specialized formulations, this gel capsule filling machine handles every aspect of the encapsulation process with precision and efficiency.

	New Material Hopper Adopts a valve-type discharge method with an additional vibration device. It forces the discharge of poorly flowing powders such as Chinese herbal medicine and Chinese patent medicine through vibration. This solves the problem of traditional screw-type discharge devices being unable to handle powders due to lack of flowability.
Capsule Sowing Machine Frame The new capsule sowing machine frame uses a guide rail transmission mechanism, offering high operational precision and long service life. Its enclosed design prevents waste capsules and dust from entering, ensuring fast and orderly capsule sowing and accurate capsule orientation.
	New Turntable The twelve-station turntable frame adopts an integrated processing molding technology, resulting in a compact structure, no splicing gaps, good sealing, easy disassembly for maintenance, and independent movement of the upper and lower modules (the lower module performs horizontal telescopic movement, the upper module performs vertical lifting movement). The shaft seals of the fixed brackets for the upper and lower modules use double-lip skeleton dust rings for oil retention and dust prevention. This achieves no noise, small size, low load, high precision, and a fully enclosed turntable interior that requires no repair, no oiling, no maintenance, and no powder ingress for three years.
Filling Assembly Modular design, with the filling holder using pin-type positioning. There is no need to stop for adjustments during production, and changing different models of filling rods is quick and convenient. (Patent No.: ZL 2015 2 1021519.4)
	Filling Base The filling base adopts a negative pressure design. The interior of the base is connected to the powder recovery device. When the equipment is running at high speed, a small amount of powder entering the filling base can generate negative pressure in the base holes, sucking the powder into the recovery device. After being filtered by the powder collector, the powder is collected in the recovery container, allowing the powder to be reused and avoiding waste and loss.

Key Features & Benefits:

• High-Speed Precision Operation
Achieve production capacities of up to 150,000 capsules per hour with our advanced automatic capsule machine. The sophisticated filling mechanism ensures dosage accuracy within ±2% tolerance, guaranteeing consistent product quality batch after batch.

• Universal Capsule Compatibility
Designed as a versatile gel capsule filling machine, it effortlessly handles sizes from 000 to 5, including hard gelatin, HPMC, and vegetarian capsules. The quick-change parts system enables rapid switching between different capsule sizes and formulations in under 15 minutes.

• Intelligent Control System
Featuring a 15-inch color touchscreen HMI with recipe storage for up to 100 formulations. The integrated PLC continuously monitors production parameters, automatically adjusting for optimal performance and providing real-time quality control data.

• GMP-Compliant Design
Constructed with 316L stainless steel contact surfaces and certified food-grade materials. The fully enclosed design with HEPA filtration ensures Class D cleanroom compliance, while CIP/SIP systems simplify cleaning and validation processes.

• Advanced Safety Features
Multiple protection systems including pressure monitoring, temperature control, and automatic fault detection. The machine will immediately pause operation and alert operators to any irregularities, preventing product waste and equipment damage.

Why Choose Our Solution?

Recognized as the best capsule filling machine in its class, our system delivers exceptional value through:

Reduced labor costs with full automation
Minimal product waste through precision dosing
Lower maintenance costs with robust construction
Faster ROI through superior reliability and uptime

Applications:

Pharmaceutical manufacturing
Nutraceutical and vitamin supplements
Herbal and traditional medicine
Cosmetic and specialty capsules

Experience why industry leaders consider our system the best capsule filling machine available. The perfect fusion of precision engineering and smart automation makes this automatic capsule machine the ideal choice for manufacturers seeking to optimize their encapsulation processes.

Contact us today to schedule a demonstration and discover how our gel capsule filling machine can transform your production capabilities and drive your business forward.

Parameter	Specification
Production Capacity	468,000 capsules/hour
Machine Weight	3500 kg
Machine Dimensions	1880 × 1390 × 2400 mm
Power Supply	380/220V, 50Hz
Total Power	13 kW
Number of Holes	55 holes
Vacuum	120 m³/h, -0.04 ~ -0.08 MPa
Dust Collection	24.5 Kpa, 210 m³/h
Compressed Air	Consumption: 7 m³/h, Pressure: 7-8 kg/cm² (approx. 0.69-0.78 MPa)
Water Supply	1000 L/h, 0.3-0.4 MPa
Operating Noise	< 75 dB(A)
Capsule Feeding Rate	Empty Capsules: 99.9%, Filled Capsules: 99.8%
Applicable Capsules	00, 0, 1, 2, 3, 4, 5#, Safety Capsules A-E
Filling Accuracy	Chemical Drugs: ±3%, Traditional Chinese Medicine: ±4%
Applicable Fill Types	Powder, Granules, Micro-pellets

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