Filling Vials Machine

Semi-Automatic Single-Head Filling Machine: Precision Bench-Top Solution for Pharmaceutical Vials & Small Bottles

Introducing our Semi-Automatic Single-Head Filling Machine, an ideal entry-level and versatile vial filling equipment designed for low to medium-volume production, pilot batches, and R&D applications within pharmaceutical, cosmetic, and nutraceutical laboratories. This robust bench-top machine is engineered for precision filling vials, small glass bottles, and containers with liquids ranging from thin aqueous solutions to viscous suspensions. Combining simple operation with pharmaceutical-grade accuracy, this vial liquid filling machine offers a cost-effective and flexible solution for startups, compounding pharmacies, and established manufacturers requiring a reliable machine for short runs, clinical trial samples, or specialty products.

capping part   The capping part of the semi-automatic single-head glass vial filling machine is engineered to securely seal each vial immediately after filling. The system allows precise manual or semi-automatic placement of caps, ensuring uniform torque and leak-proof closure. Its design minimizes bottle movement during capping, preventing spillage or damage to delicate glass vials. Constructed from GMP-compliant materials, the capping module maintains sterility and hygiene standards, making it ideal for small-scale pharmaceutical production, laboratory applications, and pilot batches where accuracy and safety are essential.

Engineered for Accuracy and Operational Simplicity

This semi-automatic system is designed to deliver precise, repeatable fills without the complexity of a fully automated line. The operator manually places each vial or bottle under the filling nozzle, and with a simple foot pedal or push-button activation, the machine dispenses a pre-set volume with accuracy up to ±0.5%. This hands-on control is perfect for filling vials with high-value or potent compounds, allowing for visual inspection during the process. The filling mechanism, utilizing a precision stainless steel piston or peristaltic pump, ensures a clean, drip-free cycle, making it a dependable piece of vial filling equipment for critical liquids.

Versatile and Hygienic Design for Multiple Applications

Constructed with a durable stainless steel frame and food/pharma-grade fluid contact parts, this vial liquid filling machine supports easy cleaning and cross-contamination prevention. The modular design allows for quick changeover between different container sizes and filling volumes (from 1ml to 1000ml), accommodating a wide range of products from oral syrups and tinctures to topical serums and reagents. Its compact footprint makes it perfect for clean benches or small production rooms, providing a scalable starting point for businesses before investing in larger, fully automated lines.

Core Features and Specifications

• Precision Single-Head Filling: Achieves consistent fill volumes with an accuracy of ≤ ±0.5%, controlled by a micro-adjustable piston or peristaltic pump system.

• Semi-Automatic Operation: Simple foot pedal or manual start/stop control allows for operator-paced production, ideal for small batches and delicate containers.

• Rapid Volume Adjustment: Easy-to-calibrate volume setting enables quick changeovers between different products and container sizes.

• Drip-Free Nozzle: Equipped with an anti-drip solenoid valve to ensure clean fills and prevent product waste or external container contamination.

• Hygienic Construction: Features 304 stainless steel and PTFE/PP fluid path components, supporting easy disassembly for cleaning and sterilization.

Ideal Use Cases

• Pharmaceuticals & Compounding: Preparing clinical trial samples, custom patient prescriptions, oral liquid medications, and topical formulations.

• Cosmetics & Personal Care: Filling serums, essential oils, perfume samples, and small-batch lotions.

• Nutraceuticals & Tinctures: Dispensing herbal extracts, supplements, and CBD oils into dropper bottles.

• Laboratory & Industrial: Packaging reagents, buffers, adhesives, and chemical samples.

A Reliable Foundation for Growth

This machine represents an accessible entry into precision liquid packaging, offering the essential functionality of vial filling equipment without a significant capital investment. It serves as an excellent training tool, a backup for primary production lines, or the core machine for niche product manufacturing. We provide straightforward setup support and operational guidance to ensure you achieve optimal performance from day one.