High-quality granulation system

Equipment Features

◇ The material is forced and to be pressed by mechanical force, without any additional ingredients. so to ensure purity.
◇ The dry material is made into granules directly, no need any further drying process. So it’s good for product process.
◇ The strength of the particles are high, the mass density is increased more apparently compare to other method of granulation. It’s especially applicable for to increase the mass density of product.
◇ The pollution of environment is controlled, the wasted powder is reduced, the packaging fee is decreased and the product is easier in transportation.
◇ The structure is compact, the maintenance is convenient, the operation is simple, the process is short, the energy consumption is low, the efficiency is high, the probability of fault is low, the application range is wide, and the pressure of roller might be adjusted freely according to the property of material.
◇ The material feeding adopts non–step inverter control, the automation level is high. One operation might control multi–units of machine. The labor intensity is low, and the the machine might run continuously in long time.
◇ Adopt high quality alloy, stainless steel, Ti, Cr and other metal for driving.
parts, the wear–resistance, cossive–resistance, thermo–resistance and pressure–resistance is highly increased. The service life is long.

Dry material powder is fed from the top of the equipment, de-air,screw-pre-press, enter into the gap between the two rollers that are rotating in opposite directions. The pressed material falls down because of surface tension and gravity when passes through pressing section. The nodules shaped material then enters into breaking machine, been smashed by rotating knife. The smashed material enters into granulator, and then the particles and part of powder material enters into sieve by the rolling knife, and then the product is separated. The product up to standard will be conveyed to product silo by conveyor; the material under the sieve should be fed back and should be pressed again. The pressure might adjust by the hydraulic oil cylinder according the requirements of granulation. Sheet, bar and other shape of product might be procured by choose the relative shape of the grooves on the surface of the roller.

Dry Granulating Set: Precision Engineering for Superior Particle Formation

Introducing our advanced Dry Granulating Set, a comprehensive granulation system engineered to transform fine powders into uniform, free-flowing granules without the use of liquid binders. This sophisticated high-quality granulation system represents the pinnacle of dry processing technology, delivering exceptional results for pharmaceutical, nutraceutical, and chemical manufacturing applications where moisture control is critical.

As leading granulation system manufacturers, we have designed this equipment to meet the most demanding production requirements. The innovative granulation system utilizes advanced roller compaction technology that ensures consistent density and uniform particle size distribution, making it the ideal choice for moisture-sensitive formulations and potent compounds.

Key Features & Benefits:

• Advanced Roller Compaction Technology
The precision-engineered granulation system features hydraulically controlled rolls with intelligent pressure management that automatically adjusts to maintain consistent ribbon density. This high-quality granulation system guarantees uniform granule formation with minimal fines generation, optimizing your downstream processing efficiency.

• Superior Material Protection
As experienced granulation system manufacturers, we've incorporated gentle processing mechanisms that protect sensitive APIs and maintain product integrity. The innovative granulation system minimizes heat generation and prevents degradation of active ingredients, ensuring final product quality.

• Quick Changeover Capability
The versatile granulation system enables rapid switching between different formulations with easy-to-adjust parameters and accessible components. This high-quality granulation system reduces downtime between batches and increases overall production flexibility.

• Comprehensive Quality Control
Trusted by leading granulation system manufacturers worldwide, our equipment includes integrated monitoring systems that track critical parameters in real-time. The reliable granulation system provides complete process documentation for regulatory compliance and quality assurance.

• Economic Operation & Maintenance
The durable granulation system is built for long-term reliability with minimal maintenance requirements. As responsible granulation system manufacturers, we've designed this high-quality granulation system with quick-disconnect parts and easy-clean surfaces that reduce operational costs and extend equipment lifespan.

Applications:

• Pharmaceutical tablet manufacturing

• Nutraceutical and vitamin production

• Chemical powder processing

• Food and flavor granulation

• Cosmetic powder formulations

Experience the difference that comes from working with premier granulation system manufacturers. Our Dry Granulating Set represents the ultimate high-quality granulation system for dry processing applications, combining precision engineering with operational excellence. This robust granulation system delivers consistent performance batch after batch, ensuring your products meet the highest quality standards.

Contact us today to discover why leading manufacturers choose our granulation system for their most critical dry granulation needs. As dedicated granulation system manufacturers, we provide comprehensive support from installation through validation and ongoing maintenance.