Liquid Vial Filling

The four-head peristaltic pump spray filling machine is designed for precise and hygienic filling of pharmaceutical spray products. Utilizing peristaltic pump technology, the system ensures accurate and repeatable dosing while preventing direct contact between the liquid and pump components, reducing the risk of cross-contamination. Four filling heads operate simultaneously to improve production efficiency while maintaining stable flow control for low-viscosity and sensitive formulations. With gentle filling action, easy volume adjustment, and GMP-compliant construction, this machine provides reliable performance, high dosing accuracy, and consistent quality for pharmaceutical spray bottle production lines.

INTRODUCTION

4-Head Peristaltic Pump Spray Filling Machine: Precision Solution for Pharmaceutical Nasal & Oral Sprays

Introducing our 4-Head Peristaltic Pump Spray Filling Machine, a specialized system engineered for the accurate and sterile liquid vial filling of metered-dose spray products, including nasal sprays, oral sprays, and inhalers. This compact and efficient machine is designed to meet the precise demands of pharmaceutical vial filling for drug-device combination products, ensuring consistent shot weight, dosage accuracy, and secure pump assembly. It offers an exceptional balance of performance and value, providing a competitive vial filling machine price for start-ups, clinical trial manufacturers, and established companies seeking a reliable solution for low to medium-volume spray production.

capping part

The capping part of the four-head peristaltic pump spray filling machine is designed to provide secure and consistent sealing for pharmaceutical spray bottles. After filling, bottles are accurately guided into the capping station, where spray pumps or caps are automatically positioned and tightened with controlled torque. The stable capping mechanism ensures proper alignment and prevents damage to the pump components or bottle necks. Compatible with various spray pump designs and bottle sizes, the capping module operates smoothly in coordination with the filling process. Manufactured with GMP-compliant materials, it delivers reliable sealing performance, hygienic operation, and high-quality results for pharmaceutical spray production lines.

filling part

The filling part of the four-head peristaltic pump spray filling machine is engineered for precise and hygienic dosing of pharmaceutical spray formulations. Four peristaltic pump-driven filling heads operate simultaneously, delivering accurate and repeatable volumes while preventing direct contact between the liquid and pump components, minimizing contamination risk. The controlled flow ensures smooth filling without splashing or foaming, making it suitable for low-viscosity and sensitive solutions. Anti-drip nozzles and precise bottle positioning maintain a clean filling environment. Constructed from GMP-compliant materials, the filling module provides reliable performance, consistent dosing, and efficient operation for pharmaceutical spray bottle production lines.

filling part

lid pressing machine

The lid pressing machine of the four-head peristaltic pump spray filling system is designed to accurately and securely press spray pumps or lids onto bottles after the filling process. Bottles are precisely positioned under the pressing heads, where controlled and uniform downward force ensures proper seating of each spray pump without damaging the pump structure or bottle neck. The system operates in smooth synchronization with the peristaltic filling section, maintaining stable bottle handling and consistent pressing depth. Constructed from GMP-compliant materials, the lid pressing module delivers reliable sealing quality, hygienic operation, and efficient performance for pharmaceutical spray product production lines.

Precision Engineered for Pharmaceutical Spray Applications

This machine is specifically designed to address the critical requirements of pharmaceutical vial filling for spray formulations. It utilizes four independent peristaltic pump filling heads, a technology renowned for its accuracy and gentle handling of sensitive liquids. The system excels at liquid vial filling with viscosities ranging from aqueous solutions to suspensions, delivering precise volumes from 50µL to 50mL with an accuracy of ±1% or better. This precision is paramount for ensuring each metered dose complies with pharmacopeial standards, directly impacting drug efficacy and patient safety for products like corticosteroid nasal sprays or systemic oral sprays.

Cost-Effective Excellence Without Compromise

We understand that capital investment is a key consideration. This machine is engineered to deliver high-quality pharmaceutical vial filling at a highly competitive vial filling machine price. By focusing on core functionality, robust construction, and efficient design, we offer a system that provides an outstanding return on investment. The peristaltic pump technology not only ensures accuracy but also reduces operational costs by minimizing product waste (through drip-free nozzles) and enabling quick, low-cost changeovers with single-use tubing sets. This makes it an ideal entry-point machine or a dedicated line for niche spray products.

Integrated Functionality for Complete Packaging

Beyond basic liquid vial filling, this system is designed to integrate with automatic spray pump placement and crimping stations. It can function as the core filling module within a semi-automatic or automatic workstation, where operators or automation place the bottle, and the machine completes the precise fill. This modular approach allows manufacturers to start with a precise filling unit at an attractive vial filling machine price and later expand to a fully automatic assembly cell as production volumes grow.

Core Features & Technical Advantages

4 Independent Peristaltic Pumps: Ensures high-precision, low-shear filling ideal for sensitive proteins and suspensions, critical for consistent pharmaceutical vial filling.
Exceptional Accuracy: Achieves fill accuracy within ±1% for metered doses, ensuring compliance and reducing product giveaway.
Closed, Sanitary System: Single-use tubing paths eliminate cross-contamination risk, simplify cleaning (CIP), and accelerate product changeovers—a key benefit for multi-product facilities.
User-Friendly & Flexible: Simple PLC control with HMI for recipe storage. Easily adjustable for various bottle and vial sizes.
GMP-Ready Design: Constructed with 304 stainless steel contact parts and a design that supports cleanroom operation.

Ideal Applications

Nasal Sprays: Steroid sprays, saline solutions, decongestants, and vaccine delivery systems.
Oral & Buccal Sprays: Systemic drug delivery, pain management, and anti-nausea sprays.
Topical Sprays: Dermatological antiseptics, local anesthetics, and wound care sprays.
Medical Device Kits: Pre-filled spray components for surgical or first-aid kits.
Clinical Trial Manufacturing: Small-batch production of investigational spray products.

Value-Driven Partnership

We provide more than just equipment at a competitive vial filling machine price; we offer a partnership. Our support includes application testing guidance, machine commissioning, and operational training to ensure you achieve optimal results for your liquid vial filling processes from day one.

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