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MIC BFS Vision System Automation(0-120 Rows/mins)

The MIC BFS Vision System Automation ensures precise defect detection and consistent quality for Blow-Fill-Seal containers. It integrates advanced vision inspection technology for reliable pharmaceutical production.
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MIC BFS Vision System Automation

Advanced Visual Technology for Industrial Quality Assurance

The MIC BFS Vision System Automation developed by Mic Machinery represents a new generation of intelligent inspection systems for precision manufacturing and pharmaceutical applications. It combines advanced optics, lighting control, and algorithmic analysis to ensure that every BFS (Blow-Fill-Seal) container meets exacting standards of safety and consistency. With vision system automation, manufacturers can achieve full visual traceability, improved efficiency, and reduced human error.

 

Key performance highlights include:

· High-resolution camera network for detailed image capture and analysis.

· AI-powered software algorithms to identify even microscopic surface defects.

· Real-time inspection feedback, allowing instant quality adjustments.

· Seamless system integration with existing BFS or filling production lines.


Vision System visual window  

Visual Window

The visual window in the BFS Vision System provides real-time monitoring of container formation, filling, and sealing. This transparent inspection point allows the vision system automation to capture precise images for machine vision for quality control, ensuring reliable industrial vision inspection throughout production.

The First Inspection

The first inspection in the BFS Vision System is the initial quality checkpoint, verifying container integrity, correct fill levels, and proper sealing. Utilizing machine vision for quality control, it ensures early defect detection, supporting vision system automation and reliable industrial vision inspection throughout production.

  Vision System The first inspection
Vision System The second inspection  

The Second Inspection

The second inspection in the BFS Vision System performs a detailed check after initial filling and sealing, detecting surface defects, misaligned caps, or contamination. By leveraging machine vision for quality control, it enhances vision system automation and ensures consistent industrial vision inspection for every unit.


Intelligent Machine Vision for Quality Control

The system uses machine vision for quality control to perform comprehensive, automated inspections across every stage of production. Each product is scanned, analyzed, and compared to set parameters to ensure precision and uniformity. This technology is ideal for detecting visual defects such as improper sealing, incorrect fill levels, or contamination.

It enables:

· Non-contact inspection, maintaining product sterility.

· Automatic defect rejection, ensuring only qualified products proceed.

· Statistical data tracking, helping optimize future production performance.

· Reduced operator dependency, improving process consistency.

 

Reliable Industrial Vision Inspection for BFS Processes

Mic Machinery’s solution applies industrial vision inspection to high-speed BFS production lines, delivering accurate, repeatable results under continuous operation. Its durable components and stable optical design make it suitable for cleanroom environments where reliability is critical. The system’s modular structure supports different bottle sizes and shapes while maintaining consistent detection accuracy.

 

Seamless Integration and Data Intelligence

The MIC BFS Vision System Automation easily connects with upstream and downstream equipment, including filling, sealing, and labeling machines. Through its intelligent interface, operators gain real-time visibility into quality metrics, defect rates, and production analytics. By combining machine vision for quality control and industrial vision inspection, manufacturers can transform their inspection workflow into a data-driven, fully automated system that enhances efficiency and ensures traceable quality assurance.

 

Elevating Inspection Standards with Mic Machinery

As an expert in vision system automation, Mic Machinery continues to provide high-performance inspection solutions for the pharmaceutical, beverage, and cosmetic industries. Our MIC BFS Vision System Automation not only ensures precision but also empowers businesses to maintain competitive quality levels in demanding industrial environments. By integrating innovation with automation, Mic Machinery stands as a reliable partner in advancing modern inspection technology.

Dimension

3700*2500*2300mm

Speed

0~120rows/mins(3ml—10ml)

Capacitance

2kW(Includes high frequency and high voltage power supply)380V 50Hz

High frequency

600Hz

High voltage

0~22kV adjustable

High frequency high voltage power supply

200W

Device

Manufacturer and model

Camera

German Basler ACA1920-50GM

Lens

JP RICOH

IPC

Advantech

PPC

Advantech

Light Source

V-Light&LOTS

Control system

Omron

Servo drive

Omron

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