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MIC Lyophilized Pharmaceutical Machine Vision System Companies

The MIC Lyophilized Pharmaceutical Machine Vision System ensures precise inspection of freeze-dried vials, detecting cracks, particles, and defects with advanced vision inspection technology for reliable automated quality control.
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MIC Lyophilized Pharmaceutical Machine Vision System

Advanced Quality Control for Lyophilized Pharmaceuticals

The MIC Lyophilized Pharmaceutical Machine Vision System by Mic Machinery provides cutting-edge inspection solutions for pharmaceutical production. Designed to meet the strictest quality standards, this vision inspection system accurately detects defects such as broken vials, improper fill levels, color variations, and contamination. By capturing high-resolution images of each vial, the system ensures precise inspection and helps maintain consistent product quality throughout the production process.


Vision Inspection Bottle Conveying  

Bottle Conveying

Bottle Conveying in a Vision Inspection system ensures smooth, controlled movement of bottles through the inspection area. By maintaining proper spacing and alignment, it enables precise scanning and defect detection, supporting automated vision inspection equipment and enhancing overall industrial vision inspection efficiency.

Underside Inspection

Underside Inspection in a Vision Inspection system focuses on examining the bottom of bottles or containers for defects, cracks, or contamination. This process ensures accurate quality control, enabling automated vision inspection equipment to maintain consistent standards in industrial vision inspection.

  Vision Inspection Underside Inspection
Vision Inspection Rotary Mechanism  

Rotary Mechanism

The Rotary Mechanism in a Vision Inspection system precisely positions bottles or containers for sequential scanning. By ensuring stable rotation and accurate alignment, it enables efficient automated vision inspection equipment and supports consistent, high-accuracy industrial vision inspection throughout production.


Intelligent Automated Inspection

As one of the leading machine vision system companies, Mic Machinery integrates intelligent algorithms with high-speed cameras to deliver real-time defect detection. The vision inspection system can identify even subtle irregularities invisible to the human eye. Its automated rejection mechanism ensures that defective products are removed without interrupting production flow. Key features include:

· High-speed multi-angle cameras: Capture detailed images of each vial.

· AI-based defect detection: Identifies cracks, fill level deviations, and color inconsistencies.

· Automatic rejection system: Removes defective products efficiently.

· Seamless integration: Works with existing production lines for continuous operation.

This combination of speed, accuracy, and automation makes it an essential tool for modern lyophilized pharmaceutical manufacturing.

 

User-Friendly Operation and Hygienic Design

The vision inspection system manufacturers at Mic Machinery emphasize ease of use and reliability. The intuitive touch-screen interface allows operators to set inspection parameters, monitor performance, and generate detailed quality reports. Built with stainless steel and compliant with GMP standards, the system guarantees durability and hygiene, making it suitable for large-scale pharmaceutical operations that require strict adherence to safety and quality regulations.

 

Ensuring Compliance and Efficiency

Implementing the MIC Lyophilized Pharmaceutical Machine Vision System helps pharmaceutical manufacturers improve process efficiency while ensuring regulatory compliance. The system provides detailed data analysis, traceability, and real-time defect reporting, which supports continuous process optimization. By adopting solutions from trusted machine vision system companies, manufacturers can enhance product consistency, reduce waste, and maintain the highest standards of patient safety.

 

Why Choose Mic Machinery?

With extensive expertise in pharmaceutical inspection solutions, Mic Machinery stands out among vision inspection system manufacturers for its commitment to precision, innovation, and reliability. The MIC Lyophilized Pharmaceutical Machine Vision System exemplifies our dedication to delivering automated, high-performance inspection solutions that ensure every vial meets stringent quality requirements

Oversize(L*W*H)

1840*2500*2200(unclude the size of the inlet/outlet carrier belt, which can be customzied to work in line with other machines)

Net weight

≈3000Kg

Application

Tube vials/molded bottles up to 30ml

Design speed

600p/min

Inspection principle

Machine vision non-contact inspection

Inspection function

(1) Powder defects: visible foreign matter on the surface, such as glass,hair & fiber, black spots, etc.; fragmented, product discoloration, liquefied state;

(2) Bottle cap defects: no plastic cap or aluminum cap, damaged,deformed, dirt, scratches, dents, missing rubber plug, free position, etc.;

(3) Aethetics: cracks, scratches, breakage, bubble points, and contaminants inside and outside of the container, etc.;

(4) Empty.

(5) Leakage defects: unqualified sealing, air in the bottle.

Power

<12KW

Rejection

Bernoulli pneumatic rejection

Compressed air

0.3-0.5MPa

Main material

304 SS (06Cr18Ni10) , POM((CH2O)n), etc

Operating temperature & humidity

T * 0~35℃, H *15%~80%

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