MIC Sterile Vial Filling Machine
MIC Sterile Vial Filling Machine – Precision and Safety
Mic Machinery is recognized as one of the leading aseptic filling machine manufacturers, offering advanced solutions for sterile pharmaceutical production. The MIC Sterile Vial Filling Machine is designed to meet stringent GMP standards, providing precise liquid dosing, reliable vial handling, and complete protection against contamination. This sterile filling machine ensures consistent performance across various liquid pharmaceuticals, vaccines, and biotech formulations.
High-Precision Filling System
Our sterile vial filling machine features a high-precision filling system that guarantees accurate dosing for different vial sizes. The machine’s automated control ensures minimal product loss and uniformity in every vial. Equipped with a user-friendly touch-screen interface, operators can monitor production in real time and make adjustments as needed. This combination of precision and control makes it ideal for demanding pharmaceutical applications.
Sterility and Safety Features
Maintaining sterility is critical in pharmaceutical production. The MIC Sterile Vial Filling Machine is equipped with advanced filtration and contamination control systems, reducing the risk of microbial contamination. Automated vial handling minimizes manual intervention, while clean-in-place (CIP) and sterilization-in-place (SIP) options ensure the machine stays sterile throughout production. These features make it a reliable sterile filling machine for any aseptic filling line.
Flexible and Customizable Production
Mic Machinery provides customizable solutions for the sterile vial filling machine to accommodate different production capacities, vial types, and formulations. Single-head and multi-head options allow clients to optimize speed and efficiency based on their needs. Integrated automation and streamlined workflows improve production output while reducing human error, making our machines suitable for both small-scale and large-scale pharmaceutical operations.
Trusted Expertise from Aseptic Filling Machine Manufacturers
As experienced aseptic filling machine manufacturers, Mic Machinery combines technical expertise with years of industry knowledge. Our aseptic filling equipment and sterile filling machine solutions deliver reliable, GMP-compliant performance. With MIC Sterile Vial Filling Machines, pharmaceutical and biotech companies can ensure safe, efficient, and high-quality sterile production for all their vial-filling needs.
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vial process flow |
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Technical parameters of bottle washing machine
| Parameter | Specification |
|---|---|
| Production Capacity | Ampoule: 400 bottles/min Vial: 250 bottles/min |
| Suitable Specification | Ampoule: 1ml-10ml Vial: 8-15ml |
| Breakage Rate | ≤ 0.1% |
| Cleaning Quality (Clarity) | No visible white particles, color spots, fibers, or glass fragments; other visible foreign matters < 1 per bottle. |
| Gripping Error Rate | ≤ 0.05% |
| Bottle Output Counting Error | ≤ 0.01% |
| Residual Water | 0.1g (measured by drying method) |
| Visual Inspection Pass Rate | 100% |
| Water Consumption | 0.4-0.6 m³/h (at pressure ≤ 0.2-0.3 MPa) |
| Compressed Air Consumption | 40-50 m³/h (at pressure ≤ 0.25-0.35 MPa) |
| Power Capacity | 15 KW, 380V |
| Dimensions | 2000 × 2204 × 1350 mm |
| Weight | 2400 KG |
Technical parameters of hot air circulation oven
| Parameter | Specification |
|---|---|
| Suitable Specification | 1-20ml Ampoules/Vials |
| Production Capacity (Ampoule) | 400 bottles/min (1-20ml) |
| Effective Conveyor Belt Width | 620 mm |
| Sterilization Temperature | 280°C - 320°C |
| FH Value | > 1365 |
| Sterilization Time | ≥ 5 min |
| Temperature Probe Accuracy | ≤ ±2°C |
| Temperature Distribution (Empty, Sterilization Section) | ≤ ±5°C |
| Temperature Distribution (Loaded, Sterilization Section) | ≤ ±7.5°C |
| Bottle Outlet Temperature | ≤ Ambient Temperature + 15°C |
| Exhaust Air Volume | 3000 - 4100 m³/h |
| Power Capacity | 71 kW (including 60 kW for electric heating) |
| Overall Dimensions | 4538 × 1465 × 2445 mm |
| Net Weight | 3500 kg |
Main specifications and technical parameters of the capping machine
| Parameter | Specification |
|---|---|
| Bottle Specification | 8-15ml Vial (Requires parts changeover) |
| Production Capacity | 250 bottles/min (Adjustable) |
| Number of Capping Heads | 10 heads, 3 rollers each |
| Capping Qualification Rate | ≥ 98% |
| Bottle Breakage Rate | ≤ 0.01% |
| Oscillator Power | 40 - 120 W |
| Total Power | 2.5 kW |
| Machine Weight | 1500 Kg |
| Overall Dimensions | 1300 × 2300 × 2450 mm |
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