{home=com.site.website.domain.MediaContent@1090159b}

MIC-600S/800S Visual Inspection (600-800 Branch/min)

Visual Inspection is a critical quality control process that uses advanced optical systems and sensors to detect defects, inconsistencies, or contamination in products. It ensures high standards, reduces errors, and enhances production reliability.
  • INTRODUCTION
  • PARAMETERS

MIC Visual Inspection – All-in-One Quality Control Solution

Advanced Defect Detection for Injectable and Oral Liquids

The MIC Visual Inspection system is designed for pharmaceutical applications, including 1–20ml ampoules, vials, and oral liquids. It offers precise defect detection, identifying visible foreign particles such as glass fragments, metal shards, fibers, hair, white spots, and clumps. Additionally, it checks for fill level inconsistencies, cracks, and micro-perforations. By integrating visual inspection into the production line, the system ensures only compliant products proceed to packaging, reducing waste and maintaining high quality standards.


Vision Inspection Detection Device  

Detection Device

The Detection Device in a Vision Inspection captures high-resolution images of products to identify defects, contamination, or labeling errors in real time. By analyzing each item precisely, it ensures consistent quality, reduces waste, and enhances production line efficiency in industries like food, beverage, and pharmaceuticals.

 

Sorting Device

The Sorting Device in a Vision Inspection automatically directs products based on inspection results. Using air jets, pushers, or diverters, it separates qualified items from defective ones, ensuring only compliant products proceed. This enhances production efficiency, maintains quality standards, and minimizes manual handling.

  Vision Inspection Sorting device

Key Features of the All in One Inspection Machine

The MIC system is a fully automated all in one inspection machine, combining multiple inspection functions into one platform. Key features include:

 

· Customizable Inspection Stations: Configurable according to user requirements for ampoules, vials, and oral liquids.

· Height-Adjustable Sliding Platform: Equipped with a digital position indicator for precise alignment.

· Vacuum Reject Mechanism: Includes anti-collision sensors to protect delicate containers during rejection.

· Durable Flame-Retardant Components: Near the detection electrodes, plastic parts offer excellent fire resistance, high electrical insulation (conductivity as low as 10⁻¹⁰ S/cm), and superior corrosion resistance in acids, alkalis, high humidity, and elevated temperatures.

 

High-Speed Visual Inspection and Precision

The MIC system operates at high speeds without compromising accuracy. Advanced algorithms enable real-time defect detection, instantly flagging products with foreign particles, micro-cracks, or improper fill levels. This ensures consistent product quality while improving production throughput and reducing human errors. Key performance aspects include:

 

· Rapid inspection for ampoules, vials, and oral liquids.

· High accuracy in detecting micro-perforations and cracks.

· Reliable operation in harsh production environments.

 

User-Friendly Interface and Data Management

The machine features an intuitive touch-screen interface, allowing operators to easily set inspection parameters, monitor the line, and generate comprehensive reports. Detailed feedback from visual inspection and defect detection functions helps optimize processes, identify recurring defects, and maintain regulatory compliance.

 

Professional Support and Customization

MIC Machinery provides professional support for all visual inspection systems. Our solutions can be tailored to different product sizes, shapes, and industry requirements, offering the perfect combination of precision, speed, and versatility for modern pharmaceutical manufacturing.

 

 

Scope of application

1-20MLAmpoules,vials

Test items

The amount of foreign matter (glass chips, metal chips, hair, fibers, whitefillings,etc.) visible in the liquid and micropores and cracks detection.

Detection speed

600-800 Branch/min

Foreign matter detection accuracy

≥40μm

Microporous and crack detection accuracy

≥0.1μm

Power supply

Ac380 50Hz

High frequency and high voltage

0-10kHz,0-22kV

Power

13.5kw/15.0kw

Dimensions

4360*2650*2130mm

Weight

5200kg/5600kg

contact us

Please feel free to let us know if you need any help, we will provide a professional guidance for you! Contact Us