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Mixing system(15 revolutions/min)

Horizontal mixer is a kind of equipment commonly used in food processing, pharmaceutical and chemical industries etc. Its main working principle is to mix the materials fully through the internal mixer. Firstly, the materials to be mixed are poured into the working chamber of the horizontal mixer, and then the motor is started to drive the internal stirrer to rotate. The shear force, collision force and mixing force generated by the rotation of the mixer are applied to the materials to mix them well.
  • INTRODUCTION

Equipment Advantage

 

  1. Compact and reasonable structure

The machine is a U-shaped horizontal simplified body, the mixing shaft has two layers of internal and external screw belt, with excellent structure, smooth operation, good quality, low noise, long service time.

  1. Convenient operation

Fast mixing speed, high mixing uniformity, in addition to powder mixing can also be adapted to the viscosity of the paste material

  1. Stable operation

Can meet the different material mixing process can meet the heating or cooling process conditions of mixing


Horizontal Mixer: Advanced Mixing System for Diverse Industrial Applications

 

Introducing our Horizontal Mixer, a versatile and high-performance mixing system engineered to deliver superior blending results across various industries. This robust equipment serves as both an efficient dry powder mixing machine and a reliable industrial liquid mixer, making it the ultimate solution for operations requiring flexible mixing capabilities. Built for durability and precision, our Horizontal Mixer ensures homogeneous blending of materials with different consistencies, from fine powders to viscous liquids.


Elevator

The material is brought up by the blades of the elevator and then put into the mixer.

Control box

 

  1. Motor drive: the core component of screw belt mixer is the motor, which drives the mixing shaft to rotate through the reducer. The function of the reducer is to reduce the speed of the motor and increase the torque, so as to drive the screw belt for mixing.
  1. Spiral structure: the mixing shaft of the screw mixer is installed with inner and outer diameter spiral blades, the design of these spiral blades makes the material form convection circulation in the mixing process, so as to realize the full mixing of materials. The inner screw drives the material near the center of the shaft to do axial rotation, and the axial direction is pushed from inside to both sides; the outer screw drives the material near the wall of the barrel to do axial rotation, and the axial direction is pushed from both sides to the inside to form convective circulation and shear seepage mixing.
  1. Material mixing process: the material is evenly mixed under the pushing and mixing action of the screw belt. The screw belt mixer is usually equipped with two or more screw belts, which are driven by the motor, and the material mixing is realized through the movement of the main wheel and the small wheel. The material is pushed by the screw blades, and forced by collision, crushing and friction, which promotes the contact between particles and increases the mixing effect.
  1. Control box function: the control box is the key component of the screw mixer, which is responsible for controlling the start, stop and speed regulation of the motor
    1. Motor energy saving

Adopting national standard energy-efficient YE3 energy-saving brand motors, saving 3-5% on electricity costs.

    1. Hard and durable

External bearing design avoids infiltration of powder, and all stainless steel bearings are durable.

Another purchase of screw feeding machine supporting, eliminating the need for feeding platform, safe, fast and convenient can be made according to customer requirements of manual or pneumatic type discharge port.

    1. lowering of noise

Reasonable design, greatly reducing the equipment production noise can be controlled within 75 dB.

Internal double screw belt

 

The internal double screw belt principle is to realize the mixing of materials through the reverse rotation of the inner and outer double-layer screw belt.

The outer spiral belt brings the material together from both sides to the center, while the inner spiral belt spreads the material from the center to both sides, and this design creates a convective mixing effect. Specifically, the outer screw belt pushes the material from both sides to the center, and the inner screw belt pushes the material from the center to both sides, this reverse push makes the material form a three dimensional circulating movement in the cylinder body, so as to eliminate the dead angle of mixing, and improve the uniformity of mixing.


Key Features & Benefits:

 

• Dual-Function Mixing Capability
This advanced mixing system seamlessly transitions between dry and wet mixing applications. As a high-capacity dry powder mixing machine, it achieves perfect powder homogeneity through its unique ribbon blade design. When configured as an industrial liquid mixer, it incorporates specialized baffles and liquid dispersion systems that ensure complete liquid incorporation and emulsion stability.

• Superior Mixing Efficiency
The horizontal design features a large mixing chamber with precisely engineered agitators that create thorough three-dimensional movement. This mixing system guarantees uniform particle distribution and consistent batch quality, reducing processing time by up to 40% compared to conventional mixers.

• Robust Industrial Construction
Built for demanding environments, this heavy-duty industrial liquid mixer and dry powder mixing machine features 304 or 316L stainless steel construction with polished surfaces. The sealed bearing design prevents contamination and ensures long-term reliability in harsh operating conditions.

• Easy Operation and Maintenance
The user-friendly mixing system includes a programmable logic controller with recipe storage and automated discharge functions. The large access doors and quick-release mechanisms facilitate easy cleaning and maintenance, minimizing downtime between batches.

• Scalable Design Options
Available in capacities from 50 liters to 5000 liters, this versatile mixing system accommodates both laboratory-scale development and full-scale production requirements. Custom configurations are available to meet specific processing needs.


Applications:

 

  • Pharmaceutical powder and liquid formulations

  • Food and beverage ingredient blending

  • Chemical compound mixing

  • Cosmetic and personal care products

  • Construction material preparation

Our Horizontal Mixer represents the pinnacle of mixing technology, combining the precision of a laboratory-grade dry powder mixing machine with the robustness of an industrial liquid mixer. This comprehensive mixing system delivers unmatched versatility, allowing manufacturers to consolidate multiple mixing processes into a single, efficient unit.

Contact us today to discover how this innovative mixing system can optimize your production processes. Whether you need a reliable dry powder mixing machine for pharmaceutical formulations or a heavy-duty industrial liquid mixer for chemical processing, our Horizontal Mixer provides the perfect solution for your blending requirements.

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