Pharmaceutical Formulation System

Precision Pharmaceutical Distribution & Formulation System

Introducing our advanced Pharmaceutical Distribution System, a fully integrated solution designed to streamline the precise handling, transfer, and batch preparation of liquid and semi-solid drug products within cGMP manufacturing environments. This engineered system goes beyond simple distribution to function as a comprehensive pharmaceutical formulation system, enabling accurate dosing, mixing, and transfer of active pharmaceutical ingredients (APIs) and excipients. We offer scalable configurations to meet diverse needs, providing a high-value cheap pharmaceutical formulation system for pilot plants and emerging biotechs, as well as robust wholesale pharmaceutical formulation system packages for large-scale production facilities and contract manufacturing organizations (CMOs).

Engineered for Precision and Compliance in Formulation

This system is the cornerstone of efficient and reproducible drug manufacturing. It integrates precision pumps, mass flow meters, sanitary valves, and process control software to automate the distribution of water-for-injection (WFI), buffers, media, and formulated drug products. As a dedicated pharmaceutical formulation system, it ensures accurate volumetric or gravimetric addition of components, homogeneous mixing, and sterile transfer to filling lines or bulk containers. Constructed with 316L stainless steel and utilizing sanitary tri-clamp fittings, the system supports full Clean-in-Place (CIP) and Sterilize-in-Place (SIP) protocols, ensuring compliance with FDA and EMA regulations for aseptic processing and product integrity.

Scalable Solutions from Development to Commercial Scale

We provide tailored solutions for every stage of production. For R&D and clinical manufacturing, our cost-optimized cheap pharmaceutical formulation system delivers essential functionality—accurate dosing, recipe management, and compliant material transfer—without the capital expenditure of a full-scale commercial line. This allows for efficient process development and small-batch production. For commercial manufacturers and large-volume buyers, we offer wholesale pharmaceutical formulation system programs. These comprehensive packages include multiple distribution skids, centralized control systems, and volume-based pricing, providing exceptional value for equipping large facilities or production suites with identical, synchronized systems.

Core Features & Technical Benefits

• Precision Dosing & Transfer: Utilizes coriolis mass flow meters and sanitary pumps for high-accuracy (±0.5%) addition of liquids and viscous components, critical for a reliable pharmaceutical formulation system.

• Automated Recipe Execution: PLC-based control system with a 21 CFR Part 11-compliant HMI allows for secure storage and execution of complex formulation recipes, reducing operator error.

• Closed & Sanitary Design: Maintains product sterility and prevents cross-contamination through a fully welded, polish-finished piping network with diaphragm valves.

• Flexible & Modular: Systems are modular by design, allowing for easy expansion, reconfiguration, and integration with upstream formulation vessels and downstream filling lines.

• Data Integrity & Traceability: Provides complete electronic batch records, including audit trails for all material additions, transfers, and system parameters.

Ideal Applications

• Buffer & Media Preparation: Large-scale preparation of cell culture media and purification buffers in biopharmaceutical manufacturing.

• Drug Product Formulation: Final compounding and mixing of sterile injectables, ophthalmics, and oral liquids.

• Bulk Product Transfer: Sterile transfer of formulated bulk drug substance to filling machines or holding vessels.

• Process Water Distribution: Distribution of WFI and Purified Water to multiple points of use (POU) within a facility.

Your Partner in Process Automation

We deliver more than hardware; we provide a validated process solution. Our partnership includes process design, system fabrication, factory acceptance testing (FAT), on-site installation, and comprehensive commissioning and qualification (C&Q) support. Whether you need an entry-level cheap pharmaceutical formulation system or a multi-skid wholesale pharmaceutical formulation system, our team ensures optimal performance and regulatory compliance.