Reaction Kettle
Reaction kettle
A Reaction Kettle is a versatile piece of equipment widely used in chemical, pharmaceutical, food, and cosmetic industries for mixing, heating, cooling, and chemical reactions. Its robust design, combined with an efficient stirring system, ensures uniform mixing and precise temperature control, making it ideal for complex processes. Modern Reaction Kettles are often jacketed, allowing for both heating and cooling cycles, which significantly improves production efficiency and product quality.
Applications of Stainless Steel Reaction Kettles
Stainless steel Reaction Kettles are favored across multiple industrial sectors due to their corrosion resistance, high-temperature tolerance, easy cleaning, and excellent sealing properties. The main application areas include:
- Chemical Industry: For chemical synthesis, polymerization, and reaction processes.
- Pharmaceutical & Biotech: Used in drug formulation, fermentation, and biologics production.
- Petroleum & Natural Gas: For refining, processing, and blending operations.
- Food & Beverage: Cooking, mixing, and preparation of sauces, dairy, and beverages.
- Environmental & New Energy: Used in waste treatment, biofuel production, and renewable energy processes.
- Materials Science: For developing new materials and testing chemical properties.
- Daily Chemical Industry: Cosmetics, detergents, and personal care product production.
- Metallurgy & Electroplating: For surface treatment and plating reactions.
- Research & Education: Laboratory-scale reaction and teaching experiments.
- Other Special Fields: Customized applications based on industry-specific requirements.
Key Features of Stainless Steel Reaction Kettles
The material and design of stainless steel Reaction Kettles provide significant advantages in industrial applications. Core features include:
- Excellent Corrosion Resistance – Suitable for handling aggressive chemicals and acidic solutions.
- High Temperature and Pressure Tolerance – Ensures safety and stability in demanding processes.
- Hygiene and Cleanliness – Easy to sanitize, ideal for food, pharmaceutical, and biotech applications.
- High Mechanical Strength and Durability – Long service life with minimal wear.
- Easy Cleaning and Low Maintenance Costs – Smooth surfaces reduce residue buildup and maintenance time.
- Environmental and Safety Compliance – Meets strict industrial safety and environmental standards.
- Design and Process Flexibility – Can be customized for various capacities, stirring methods, and heating/cooling requirements.
- Economic Efficiency – Combines performance with cost-effectiveness, offering long-term value for industrial investment.
Choosing the Right Reaction Kettle Manufacturer
Selecting trusted Reaction kettle manufacturers is crucial to ensure high-quality equipment and reliable support. Reputable manufacturers provide a range of customization options, including tank volume, agitator type, automation level, and heating/cooling systems. Working with experienced Reaction kettle suppliers also guarantees access to spare parts, technical guidance, and prompt after-sales service, ensuring uninterrupted production.
Modern Features and Automation
Contemporary Reaction Kettles incorporate advanced features such as touch-screen controls, programmable temperature profiles, and energy-saving designs. These innovations enhance process precision, improve safety, and reduce manual labor, making them suitable for both large-scale production and specialized laboratory operations.
Conclusion
From chemical synthesis to food preparation and biotechnology, stainless steel Reaction Kettles play a vital role in achieving consistent quality, efficiency, and safety. Partnering with certified Reaction kettle manufacturers and reliable Reaction kettle suppliers ensures access to durable, high-performance equipment designed to meet diverse industrial needs. Their combination of advanced design, versatility, and economic efficiency makes them indispensable in modern industrial processes.
| Reactor Selection Reference Table | |||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|
| Specifications | 50L | 100L | 200L | 300L | 500L | 1000L | 1500L | 2000L | 3000L | 4000L | 5000L |
| Tank Body Size | 450*400 | 550*500 | 600*700 | 750*750 | 900*800 | 1200*1000 | 1300*1200 | 1300*1500 | 1600*1500 | 1700*1800 | 1800*2000 |
| Actual Volume | 85 L | 150 L | 253 L | 440 L | 730 L | 1580 L | 2166 L | 2500 L | 4066 L | 5100 L | 6600 L |
| Jacket Volume | 65 L | 120 L | 200 L | 250 L | 290 L | 560 L | 617 L | 750 L | 1050 L | 1226 L | 1440 L |
| Heating Area | 0.78 ㎡ | 1.36 ㎡ | 1.9 ㎡ | 2.41 ㎡ | 2.7 ㎡ | 4.5 ㎡ | 5.9 ㎡ | 7 ㎡ | 9 ㎡ | 11 ㎡ | 12.8 ㎡ |
| Motor Power | 1.15 kW | 1.5 kW | 2.2 kW | 3 kW | 4 kW | 5.5 kW | 7.5 kW | 11 kW | 15 kW | 18 kW | 22 kW |
| Rotation Speed | 85 rpm | 85 rpm | 85 rpm | 85 rpm | 85 rpm | 63 rpm | 63 rpm | 63 rpm | 63 rpm | 63 rpm | 63 rpm |
| Discharge Valve | DN25 | DN25 | DN40 | DN40 | DN50 | DN50 | DN60 | DN65 | DN65 | DN65 | DN65 |
Please feel free to let us know if you need any help, we will provide a professional guidance for you! Contact Us