Small Vial Filling Machine

8-Head Filling & 2-Head Capping Machine: Compact Integrated System for Small Vial Production

Introducing our 8-Head Filling & 2-Head Capping Machine, a high-efficiency and compact integrated system engineered for precision packaging of pharmaceutical liquids, diagnostics, and nutraceuticals. This versatile vial filling equipment combines the accuracy of an 8-head peristaltic or piston filling system with the reliability of a 2-head rotary capping station, making it an ideal small vial filling machine for low to medium-volume production lines. Designed for flexibility and ease of use, this integrated vial filling and sealing machine streamlines the packaging process for oral liquids, injectables, and ophthalmic solutions in vials ranging from 2R to 20R sizes, delivering reliable performance in regulated environments.

capping part   The capping part of the 8-head filling and 2-head capping small vial filling machine is engineered to provide precise and secure closure immediately after the filling process. Two capping heads operate in synchronization with the filling section, accurately placing and tightening caps on each vial to ensure consistent torque and leak-proof sealing. The system maintains stable vial positioning, preventing damage and spillage, while accommodating various cap types and vial sizes. Constructed from GMP-compliant materials and designed for smooth, continuous operation, the capping module delivers reliable, hygienic, and high-quality performance for pharmaceutical small-vial production lines.

Integrated Design for Seamless Operation

This system is engineered to function as a unified vial filling and sealing machine, eliminating the need for separate filling and capping units. The 8-head filling module ensures precise, contact-free liquid dispensing with accuracy within ±0.5%, while the integrated 2-head capping station applies screw caps or dropper assemblies with consistent torque. This compact design reduces floor space requirements and simplifies operation, making it an efficient small vial filling machine for laboratories, pilot plants, and small-scale manufacturing facilities. The seamless transfer between filling and capping minimizes handling and contamination risks, ensuring product integrity from start to finish.

Engineered for Pharmaceutical Applications

Built to meet cGMP standards, this vial filling equipment features a hygienic design with 304/316L stainless steel construction, smooth surfaces, and easy-clean components. The filling system utilizes peristaltic pump technology, which prevents cross-contamination and supports quick changeovers between products. With its ability to handle volumes from 0.5 mL to 50 mL, this machine is perfectly suited as a small vial filling machine for critical applications such as vaccines, antibiotics, and sensitive biologics. Optional Clean-in-Place (CIP) functionality and laminar airflow integration further enhance its suitability for aseptic processing.

Key Features & Benefits

• High Precision Filling: 8-head servo-driven system ensures accurate fills (±0.5%) for consistent dosing.

• Integrated Capping: 2-head rotary capping station applies caps with adjustable torque for secure, tamper-evident seals.

• Compact & Modular Design: Combines filling and capping in one unit, saving space and simplifying validation.

• Flexible Configuration: Compatible with a wide range of vial sizes (2R–20R) and closure types (screw caps, droppers).

• User-Friendly Controls: PLC-based touchscreen interface for easy operation, recipe storage, and batch reporting.

• Compliance Ready: Supports data integrity requirements (21 CFR Part 11) with audit trail and electronic records.

Applications

• Pharmaceuticals: Oral liquids, injectables, ophthalmic/otic solutions

• Nutraceuticals: Herbal tinctures, supplements, and vitamin drops

• Diagnostics: Reagents, buffers, and sample collection vials

• Cosmeceuticals: Serums, essential oils, and topical treatments

Why Choose This Machine?

This 8-Head Filling & 2-Head Capping Machine offers an optimal balance of precision, efficiency, and affordability for small to medium-scale producers. Its integrated design reduces operational complexity, while its robust construction ensures long-term reliability. As a versatile vial filling equipment solution, it adapts easily to changing production needs and complies with industry standards for quality and safety.