Twelve-Head Oral Liquid Filling Line

Twelve-Head Oral Liquid Filling Line: Efficient and High-Precision Liquid Packaging Solution

In modern pharmaceutical and healthcare production, efficiency and precision are key factors in liquid packaging. The Twelve-Head Oral Liquid Filling Line is a cutting-edge solution designed to meet these demands. With a production capacity of 100 bottles per minute and a filling volume of 50ml per bottle, this line ensures high productivity while maintaining consistent quality for oral liquid products.

filling-head The filling head of the Twelve-Head Oral Liquid Filling Line is designed for high-precision liquid dosing. Each of the twelve heads can accurately fill 50ml per bottle at high speed, minimizing spillage and foam. Constructed from stainless steel (SS316), the filling heads ensure hygiene and corrosion resistance. Adjustable flow and interchangeable nozzles make them suitable for various liquid viscosities, from thin syrups to slightly viscous oral solutions, providing consistent, reliable, and efficient filling for large-scale production.

lid-sorting-machine The lid sorting machine of the Twelve-Head Oral Liquid Filling Line automatically organizes and feeds caps to the capping station. It aligns lids in the correct orientation using a vibration or rotary mechanism, ensuring smooth delivery to the capping machine. Constructed from stainless steel, it maintains hygiene standards and prevents contamination. By automating cap handling, it reduces manual labor, eliminates misfeeds or jams, and ensures consistent, efficient, and uninterrupted operation of the filling and capping process.

High-Efficiency Twelve-Head Oral Liquid Filling Machine

The Twelve-Head Oral Liquid Filling machine is equipped with twelve parallel filling heads, allowing multiple bottles to be filled simultaneously. This design significantly increases production speed compared to single-head machines, making it ideal for large-scale pharmaceutical and health liquid production. Its precision filling system reduces wastage and ensures each bottle meets exact specifications.

The filling heads are designed for versatility, supporting different types of liquids, from thin syrups to slightly viscous nutritional solutions. With integrated PLC control and a user-friendly touchscreen interface, operators can easily adjust filling volumes, speed, and other parameters according to production requirements.

Automatic Twelve-Head Oral Liquid Filling Line Workflow

The Automatic Twelve-Head Oral Liquid Filling Line combines multiple production steps into a seamless, automated workflow:

1. Bottle Feeding and Orientation
   Bottles are automatically fed and aligned on the conveyor, ensuring smooth entry into the filling section.

2. Precision Filling
   The twelve filling heads deliver exactly 50ml per bottle at high speed. Depending on the product characteristics, the system can operate in piston filling, gravity filling, or pump-based filling modes to minimize foam or spillage.

3. Automatic Capping
   After filling, bottles move to the capping station, where caps are placed and tightly sealed without manual intervention.

4. Quality Inspection and Rejection
   Advanced sensors detect missing bottles, underfilled containers, or improperly capped products. The system automatically rejects faulty bottles, maintaining product consistency.

This fully automated process reduces labor requirements, enhances production efficiency, and ensures compliance with hygiene and quality standards.

Key Advantages of the Twelve-Head Oral Liquid Filling Line

• High Production Capacity: Filling 100 bottles per minute meets the demands of large-scale operations.

• Accurate and Consistent Filling: Each bottle receives exactly 50ml, minimizing waste and improving product quality.

• Automation and Ease of Use: PLC-controlled operations with touchscreen interface simplify adjustments and monitoring.

• Hygienic Design: All liquid-contact parts are made of stainless steel (SS304/SS316), easy to clean and resistant to corrosion.

• Flexibility: Suitable for various liquid types, including oral solutions, syrups, and nutritional drinks.

• Reduced Labor Costs: Fully automated filling, capping, and inspection processes lower human intervention and errors.

Applications of the Twelve-Head Oral Liquid Filling Machine

This filling line is widely used in:

• Pharmaceutical Industry: Oral solutions, syrups, vitamin liquids, and health supplements.

• Food & Beverage: Small-bottle juices, herbal drinks, and nutritional liquids.

• Cosmetics and Personal Care: Liquid tonics, extracts, and cosmetic solutions requiring precise dosing.

Its versatility and high output make it an ideal choice for manufacturers looking to improve efficiency and maintain consistent quality in liquid packaging operations.

Reasons to Choose an Automatic Twelve-Head Oral Liquid Filling Line

Manufacturers prefer the Automatic Twelve-Head Oral Liquid Filling Line for several reasons:

1. Scalability: The twelve-head configuration allows easy expansion of production without compromising quality.

2. Reliability: Designed for continuous operation with minimal downtime.

3. Cost-Effectiveness: High-speed filling reduces production costs per bottle.

4. Compliance: Hygienic and durable materials help meet GMP standards and regulatory requirements.

5. Integration: Can be connected with labeling machines, inspection stations, and packaging lines for a complete production system.

By investing in a Twelve-Head Oral Liquid Filling machine, companies can achieve faster production, higher accuracy, and improved product consistency, making it an essential asset for modern liquid packaging operations.

Conclusion

The Twelve-Head Oral Liquid Filling Line and its automatic variant provide a high-efficiency, high-precision solution for oral liquid packaging. With 100 bottles per minute output, 50ml per bottle accuracy, and advanced automation features, this line meets the needs of pharmaceutical, health, food, and cosmetic industries. Choosing this system ensures reliable production, consistent quality, and optimized operational efficiency, making it a top choice for manufacturers aiming to stay competitive in liquid filling production.