Vial Capping Machine

Complete Automated System for Pharmaceutical Vial Processing

Experience seamless integration and uncompromising precision with our 12-Head Straight Line Filling and Capping Machine. This advanced automated vial filler combines precision liquid dispensing with secure cap placement in a single, continuous operation. Engineered specifically for pharmaceutical applications, this integrated system serves as both a high-accuracy pharmaceutical vial filling machine and a reliable vial capping machine, delivering complete packaging readiness in one compact unit. The straight-line configuration ensures gentle handling and optimal visibility throughout the process, making it ideal for critical pharmaceutical products.

Pharmaceutical-Grade Engineering for Regulated Environments

Designed to meet stringent GMP requirements, this sophisticated pharmaceutical vial filling machine features 316L stainless steel construction, pharmaceutical-grade seals, and a hygienic design that supports validated cleaning protocols. The system incorporates twelve precision filling heads that handle volumes from 1ml to 100ml with accuracy within ±0.5%, while the integrated capping station accommodates a wide range of vial closures including screw caps, snap caps, and dropper assemblies. As a comprehensive automated vial filler, it eliminates manual intervention between filling and capping operations, significantly reducing contamination risk.

Technical Excellence and Performance Features

• Integrated Filling & Capping: Twelve filling stations coupled with synchronized capping heads create a seamless packaging process

• Precision Volume Control: Servo-driven peristaltic pumps with auto-purge function ensure accurate fills within ±0.5%

• Versatile Container Handling: Accommodates glass and plastic vials from 5ml to 100ml with quick-change tooling

• Advanced Control System: PLC with 15-inch HMI featuring recipe management, production reporting, and audit trail capabilities

• Regulatory Compliance: Designed to support FDA 21 CFR Part 11 compliance with password protection and electronic records

Streamlined Operation for Enhanced Productivity

This innovative automated vial filler transforms pharmaceutical packaging operations through its straight-line design that optimizes workflow and accessibility. The machine's gentle conveyor system transports vials through filling and capping stations with positive container control, minimizing container stress and ensuring proper alignment. As a dual-function pharmaceutical vial filling machine and vial capping machine, it reduces equipment footprint by up to 40% compared to separate systems while eliminating transfer points that can introduce contamination or handling errors.

Key Operational Benefits

• Reduced Contamination Risk: Integrated design minimizes product exposure and human contact

• Rapid Changeover: Quick-release filling heads and tool-less adjustments enable format changes in under 20 minutes

• Validated Performance: Comprehensive documentation package supports IQ/OQ/PQ validation protocols

• Maximized Uptime: Robust construction with easy-access maintenance points ensures reliable operation

• Flexible Integration: Compatible with upstream and downstream equipment including unscramblers and labelers

Applications and Industry Compliance

This precision pharmaceutical vial filling machine serves diverse pharmaceutical and biotechnology applications:

• Injectable Products: Antibiotics, vaccines, and biologics requiring precise dosage

• Oral Liquids: Pediatric medications, syrups, and prescription suspensions

• Diagnostic Reagents: Laboratory tests, calibration standards, and research chemicals

• Ophthalmic Preparations: Eye drops, lubricants, and prescription solutions

• Veterinary Pharmaceuticals: Animal health products and agricultural medications

Transform Your Pharmaceutical Packaging Line

This advanced automated vial filler represents more than equipment – it's a strategic investment in pharmaceutical manufacturing excellence. The integrated approach of combining filling and capping operations in one machine simplifies validation, reduces operator training requirements, and minimizes maintenance complexity. Whether you're packaging critical injectables or oral medications, this pharmaceutical vial filling machine delivers the precision, reliability, and compliance required for today's regulated manufacturing environments.

Comprehensive Support and Validation Package

Our commitment to your success includes:

• Factory acceptance testing with customer participation

• Installation and commissioning by certified engineers

• Comprehensive validation documentation (IQ/OQ/PQ protocols)

• Operator and maintenance training programs

• Ongoing technical support with rapid response times

	Filling part   The filling section of the 12-head linear filling and capping machine delivers precise, consistent dosing through synchronized nozzles, ensuring smooth, high-speed operation and clean product transfer for various liquid applications.
Capping part   The capping section of the 12-head linear filling and capping machine uses a stable, torque-controlled system to securely seal caps at high speed, ensuring tight, reliable closures for bottles of various shapes and sizes.