Vial Filling And Capping Machine

16-Heads Fully Integrated Filling and Capping Machine: The Complete Solution for Pharmaceutical Packaging

Unify your production process with our 16-Heads Filling and Capping Machine, an advanced automatic vial filling machine engineered for pharmaceutical-grade speed, precision, and sterility. This sophisticated system seamlessly integrates high-accuracy liquid dispensing with secure, tamper-evident capping in one continuous, automated operation. Designed to function as both a high-performance vial filling and sealing machine and a precise capping unit, it eliminates transfer points, minimizes contamination risks, and maximizes throughput for critical injectables, oral liquids, and diagnostic reagents. The 16-station configuration delivers unparalleled productivity for medium to high-volume production lines, making it the ideal core component for any modern, compliant packaging facility.

capping station   The capping station of the 16-head filling and capping machine delivers stable, torque-controlled sealing, ensuring tight, consistent closures at high speed for a wide range of bottle types.

Engineered for Precision and Regulatory Excellence

This machine is built to meet the most stringent global regulatory standards. Constructed from 316L stainless steel with electropolished contact surfaces and pharmaceutical-grade seals, it ensures product integrity from filling to closure. As a complete vial filling and capping machine, it features 16 peristaltic or piston filling heads for volumetric accuracy within ±0.5%, coupled with a synchronized rotary capping turret that applies screw caps, snap caps, or dropper assemblies with consistent, programmable torque. The closed system design supports Nitrogen purging for oxygen-sensitive products, making this vial filling and sealing machine suitable for a vast range of applications, from biologics to vaccines.

Core Features & Technological Advantages

• Integrated 16-Station Design: Achieve synchronized high-speed filling and capping with outputs of 60-100 vials per minute, significantly boosting line efficiency.

• Uncompromising Filling Accuracy: Servo-driven pumps with in-line check-weighing feedback ensure fills from 1ml to 500ml meet exact specifications, minimizing costly product giveaway.

• Gentle & Secure Capping: A dedicated capping station with automatic cap sorting, orientation, and torque control guarantees uniform, leak-proof seals without stressing containers.

• Fully Automated Operation: This automatic vial filling machine includes "no vial-no fill/no cap" sensors, automatic level control for bulk product, and CIP/SIP capabilities for validated cleaning.

• Advanced Process Control: A centralized PLC with a 15" HMI touchscreen enables recipe management, real-time OEE monitoring, comprehensive data logging, and electronic batch records for full traceability.

Seamless Integration into Your Production Line

Beyond being a standalone powerhouse, this machine is designed as the perfect centerpiece for a fully automated line. It integrates flawlessly with upstream equipment like vial unscramblers and washer/dryers, and downstream with labeling and packaging machines. This streamlined flow, inherent to a well-designed vial filling and capping machine, reduces manual handling, limits particulate contamination, and optimizes floor space. The robust and modular construction from proven automatic vial filling machine manufacturers ensures long-term reliability and adaptability for future expansion or process changes.

Applications and Industry Versatility

This versatile system is engineered for excellence across regulated industries:

• Pharmaceuticals: Injectables (ampoules, vials), oral suspensions, ophthalmics, and antibiotic powders for suspension.

• Biotechnology: Vaccines, monoclonal antibodies, cell and gene therapy media.

• Nutraceuticals & Cosmeceuticals: High-value serums, supplements, and topical treatments.

• Diagnostics & Veterinary: Reagents, test kits, and animal health products.

Your Partner in Advanced Packaging

Choosing our 16-Heads machine means partnering with experts in automatic vial filling machine manufacturing. We provide end-to-end support, from initial design consultation and factory acceptance testing (FAT) to on-site installation, SAT/IQ/OQ/PQ validation support, and comprehensive after-sales service. Our global network ensures prompt technical assistance and genuine spare parts availability, safeguarding your production continuity.