Vial filling machine

Unmatched Accuracy for Sensitive Liquid Packaging

Introducing our 12-Head Dropper Bottle Filling Machine – the ultimate solution for precision vial filling of pharmaceutical preparations, essential oils, eye drops, and cosmetic serums. This advanced vial filling machine combines German-engineered precision components with intelligent automation to deliver filling accuracy within ±0.5%, ensuring every dropper bottle meets the strictest quality standards. Designed for seamless integration into existing production environments, this system serves as the centerpiece of any modern vial filling line, providing reliable performance for demanding applications.

Pharmaceutical-Grade Engineering for Critical Applications

Engineered specifically for sensitive products, this fully integrated vial filling machine features a sanitary design with 316L stainless steel contact surfaces and pharmaceutical-grade seals. The peristaltic pumping system ensures zero product contamination while handling a wide viscosity range – from water-like consistency to viscous gels and suspensions. As a comprehensive vial filling solution, the machine accommodates glass and plastic dropper bottles from 5ml to 50ml with rapid changeover capabilities, making it ideal for batch production and R&D applications.

Technical Superiority in Every Detail

• High-Precision Filling: Twelve independently calibrated filling heads achieve remarkable accuracy of ±0.25% for most applications

• Versatile Container Handling: Gentle yet secure gripper systems accommodate glass, PET, and HDPE dropper bottles without deformation

• Advanced Control System: PLC with 10-inch color HMI featuring recipe storage for 50+ products and comprehensive production reporting

• Sanitary Design: CIP/SIP capabilities with quick-disconnect components for validated cleaning protocols

• Flexible Integration: Modular design allows seamless incorporation into new or existing vial filling line configurations

Optimized for Modern Production Environments

This sophisticated vial filling machine represents the next generation of liquid packaging technology. The machine's innovative "no-container-no-fill" sensor system prevents product waste, while the automatic cap tightening station ensures uniform torque application. As the core component of your vial filling line, it synchronizes perfectly with upstream and downstream equipment including vial unscramblers, cap sorters, and labeling machines, creating a seamless production workflow that maximizes efficiency and minimizes operator intervention.

Key Operational Advantages

• Rapid Changeover: Quick-release filling heads and tool-less adjustments reduce format change time to under 15 minutes

• Minimal Product Loss: Anti-drip nozzles and precision shut-off valves reduce waste to less than 0.1% of production volume

• Validated Performance: Documentation packages available for IQ/OQ/PQ validation to meet FDA and EMA requirements

• Energy Efficient Operation: Servo-driven systems reduce power consumption by up to 40% compared to conventional machines

• Comprehensive Safety: Integrated safety guards, emergency stop circuits, and air pressure monitoring ensure operator protection

Applications and Industry Compliance

This precision vial filling system serves multiple regulated industries:

• Pharmaceutical: Prescription eye drops, nasal sprays, and oral liquid medications

• Cosmetics: Face serums, essential oils, and topical treatments

• Nutraceutical: Vitamin supplements, tinctures, and herbal extracts

• Laboratory: Research chemicals, diagnostic reagents, and reference standards

Transform Your Production Capabilities

This advanced vial filling machine represents more than equipment – it's a strategic investment in your manufacturing future. The flexible design accommodates both current and anticipated production needs, while the robust construction ensures years of reliable operation. As the heart of your vial filling line, it provides the precision and reliability required for regulated industries while offering the flexibility needed for product innovation and market expansion.

Comprehensive Support Package

Our commitment to your success extends beyond equipment delivery. Every system includes:

• Factory installation and commissioning by certified engineers

• Comprehensive operator and maintenance training programs

• Technical documentation for validation protocols

• 24/7 remote support with on-site service options

• Genuine spare parts with guaranteed availability

Experience Precision Vial Filling Excellence

Join leading pharmaceutical and cosmetic manufacturers who trust our 12-Head Dropper Bottle Filling Machine for their most critical vial filling applications. This exceptional vial filling machine delivers the accuracy, reliability, and compliance required for today's demanding production environments.

Contact our precision packaging specialists today to schedule a demonstration and receive a detailed proposal. Discover how this innovative system can become the cornerstone of your high-performance vial filling line.