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Four Head Vial Filling Machine

The Vial Four-Head Filling with Dual-Head Capping and Sealing machine is designed for efficient and precise liquid vial processing. This equipment integrates vial filling, capping, and sealing in a single automated line, ensuring high productivity and consistent product quality. Its four filling heads allow simultaneous dosing of multiple vials, improving throughput, while the dual-head capping system ensures secure and uniform sealing.
  • INTRODUCTION
  • PARAMETER

Vial Four-Head Filling with Dual-Head Capping and Sealing

 

The Four Head Vial Filling Machine is an advanced solution designed to meet the high standards of vial filling in industries such as pharmaceuticals, cosmetics, and food packaging. This machine is engineered to handle the precise filling of small vials with a range of liquid products, offering high-speed performance and unmatched accuracy. Whether you need a vial filling machine, a vial liquid filling machine, or a small vial filling machine, the four-head design ensures efficient and consistent results with every batch.


 
Four Head Vial Filling Machine Head

Four Filling Heads:

Equipped with four filling heads, this system allows for simultaneous, high-speed filling of multiple containers. Each head is designed to deliver precise amounts of glue, ensuring consistency and reducing the likelihood of overfilling or underfilling. This multi-head configuration significantly increases production capacity while maintaining the highest standards of accuracy and efficiency in the filling process.

 

Double Head Upper Cover

Double Head Upper Cover:

The double head upper cover is designed to provide stability and ensure efficient operation during the capping processes. Helps maintain consistent alignment, even during high-speed production. Cover ensures minimal vibration, enhancing the overall accuracy and performance of the filling and capping machine.

Cap Sorting Station

Cap Sorting Station:

The cap sorting station plays a crucial role in ensuring that caps are correctly aligned and prepared for the capping process. This automated system efficiently sorts, arranges, and feeds caps into the capping station. By ensuring uniformity and proper orientation, the cap sorting station minimizes downtime and ensures that each cap is ready for secure application to the filled containers.


Key Features of the Four Head Vial Filling and Capping Machine

 

This integrated equipment is engineered to optimize the entire vial packaging process—from precise liquid filling to secure capping. As a core component of a Four Head Vial Filling Machine line, it streamlines operations to deliver efficiency, accuracy, and versatility. Here are its standout features:

1. Four-Head Design for High-Speed Efficiency

The four-head configuration allows simultaneous filling and capping of multiple vials. This dual-function capability drastically increases production speed while maintaining precision, making it a cornerstone of workflows focused on high-volume, high-precision output.

2. Versatile Vial Compatibility

Whether handling small vials, standard vials, or specialized containers, the Four Head Vial Filling Machine adapts seamlessly. This flexibility supports diverse industries—pharmaceuticals, cosmetics, reagents, and more—within the production framework.

3. Precision-Filled and Securely Capped

The equipment ensures every vial receives the exact liquid volume and a consistent, airtight seal. This eliminates waste, reduces rework, and guarantees uniform quality across the entire production process.

4. User-Friendly Operation

Intuitive controls and a clear interface make it easy to set up, monitor, and adjust. Operators can fine-tune parameters quickly, simplifying integration into even complex production workflows.

5. Compact Integration

Despite its dual-function capability, the machine boasts a space-efficient design. It fits comfortably into constrained production environments, optimizing layout flexibility for the overall production line.

Advantages of the Equipment

 

1. Accelerated Production

As part of the integrated production line, it fills and caps 4 vials simultaneously, slashing cycle times and meeting large-scale production demands with ease.

2. Unmatched Precision

Tight control over liquid dispensing and capping force minimizes overfilling, underfilling, or seal defects—critical for regulatory compliance and product integrity.

3. Small Vial Expertise

Specially optimized for small vials, it handles delicate containers with precision, eliminating the need for additional equipment or adjustments.

4. Cost Efficiency

By combining filling and capping into one unit, it reduces labor, equipment, and maintenance costs, maximizing ROI for the production operation.

5. Low Maintenance, High Uptime

Built for durability, the equipment requires minimal upkeep, ensuring long-lasting performance and reducing downtime to keep production running smoothly.

Why Choose This Solution?

 

  • Boosted Throughput: Simultaneous processing of 4 vials supercharges the production line, helping businesses scale without sacrificing quality.
  • Precision at Every Step: Consistent fill volumes and secure caps uphold product quality and customer trust across all units.
  • Small Vial Mastery: Its design excels at handling smaller vial sizes, providing flexibility without compromising performance.
  • Efficient and Economical: The integrated design minimizes equipment needs and labor costs, making it a cost-effective choice for vial packaging operations.

Conclusion

 

For businesses looking to improve their vial filling and capping process, this solution offers the perfect combination of speed, accuracy, and versatility. Whether used for pharmaceutical products, cosmetics, or other liquid goods, it ensures every vial is filled precisely and sealed securely. With its high-speed processing, ease of use, and cost-saving features, it’s an invaluable addition to any production line seeking to enhance efficiency and product consistency.

Production capacity

30-80 vials/min                3000-4800 vials/hour

Voltage

  480v 220v 60hz US POWER

Filling method

peristaltic pump

Power

2.0KW

Filling nozzle

4 nozzles

Weight

650kg

Filling accurate

±2%

Dimension

2000x1000x2400mm

Stoppering head

2 head

Stoppering rate

99%

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