Vial Line Machine

100ml Rotary Drum Washer with In-line 12-Head Filler & 10-Head Capper: High-Speed Integrated Line for Vials

Introducing our high-capacity 100ml Rotary Drum Washer with In-line 12-Head Filler & 10-Head Capper, a fully integrated vial line machine designed for the efficient, high-volume processing of pharmaceutical vials. This turnkey system combines a robust rotary drum washing station with a precision in-line 12-head filler and a 10-head rotary capper to create a seamless, continuous vial filling and sealing machine solution. Engineered for 100ml vials but adaptable to a range of sizes, this advanced vial filling equipment is ideal for manufacturers of injectables, diagnostics, and liquid pharmaceuticals requiring a reliable, high-throughput packaging line with superior cleaning and sealing integrity.

capping part   The capping part of the 100 ml drum-type washing, linear 12-head filling, and 10-head capping machine is designed to provide stable and secure sealing for pharmaceutical bottles. After filling, bottles are smoothly transferred into the capping station, where 10 capping heads operate simultaneously to apply caps with precise and consistent torque. The system ensures accurate cap positioning and uniform tightening, preventing leakage and protecting bottle integrity during high-speed operation. Compatible with standard 100 ml bottle and cap formats, the capping module is constructed from GMP-compliant materials and delivers reliable, hygienic, and efficient performance for pharmaceutical liquid packaging lines.

lid pressing machine   The lid pressing machine of the 100 ml drum-type washing, linear 12-head filling, and 10-head capping system is designed to accurately press caps onto bottles before final tightening. After filling, bottles are positioned under the pressing heads, where controlled and uniform downward force ensures proper seating of each lid on the bottle neck. This process improves cap alignment and stability, reducing the risk of cross-threading or sealing defects during subsequent capping. The lid pressing unit operates smoothly in synchronization with the filling and capping sections and is constructed from GMP-compliant materials, providing reliable, hygienic, and efficient performance for pharmaceutical 100 ml bottle production lines.

A Fully Integrated, High-Throughput Production Line

This system represents a complete, synchronized vial line machine that streamlines the workflow from washing to sealed output. The process begins with the high-efficiency rotary drum washer, which thoroughly cleans and rinses vials using validated cycles of purified water and air. The clean vials are then conveyed in-line to the 12-head filling station, where precision peristaltic or piston pumps dispense liquid with accuracy within ±0.5%. Finally, vials move to the 10-head rotary capping station, where screw caps or dropper assemblies are applied and torqued consistently. This integrated design eliminates manual transfers, reduces contamination risk, and optimizes production speed, making it a premier vial filling and sealing machine for medium to large-scale operations.

Engineered for Precision and Compliance in Vial Processing

Built to meet cGMP standards, every component of this vial filling equipment is designed for performance and hygiene. The rotary drum washer ensures consistent, high-quality cleaning for vial interiors and exteriors. The 12-head filler utilizes servo-driven technology for exceptional volumetric accuracy, critical for dose-sensitive products. The 10-head capper ensures uniform seal application with adjustable torque control. The entire line is constructed with 316L stainless steel, features CIP (Clean-in-Place) compatibility, and is designed for cleanroom environments, supporting aseptic processing requirements.

Core Features & Technical Benefits

• Integrated Three-Stage Process: Combines washing, filling, and capping in one continuous, automated vial line machine, maximizing efficiency and minimizing footprint.

• High-Speed Operation: The 12-head filler and 10-head capper configuration enables high throughput, ideal for meeting demanding production schedules for 100ml vials.

• Precision and Consistency: Advanced filling technology ensures accuracy (±0.5%), while the multi-head capper guarantees reliable, uniform sealing.

• Hygienic & Easy Maintenance: GMP-compliant design with stainless steel construction, smooth surfaces, and easy-access components for cleaning and maintenance.

• Flexible and Scalable: While optimized for 100ml vials, the line can be adapted for other vial sizes with change parts, and can be integrated with additional upstream or downstream equipment.

Ideal Applications

• Injectable Pharmaceuticals: Large-volume parenterals (LVPs), antibiotics, and vaccines in vials.

• Diagnostic Reagents: Liquid buffers, calibrators, and assay solutions.

• Nutraceutical Liquids: High-volume supplements and oral tonics.

• Medical Solutions: Sterile irrigation and surgical rinse solutions.

Your Partner for Integrated Vial Packaging Lines

We provide end-to-end support for this high-performance vial filling equipment, from initial line design and factory testing to on-site installation, qualification (IQ/OQ/PQ), and operator training. Our experts ensure this vial line machine is optimized for your specific product and validated to meet all regulatory requirements for quality and safety.