Vial Powder Filling Machine
The washing adopt advanced special bucket to load bottles, modular washing, eleven water-gas alternating rinse, mechanical arm taking out the bottles; sterilizing adopt hot-wind cycle, unique thermal expansion connected, water cycle cooling, mesh belt washing on line, filling adopt stainless steel belt to load bottles, step-by-step motor control, four heads screwbar filling, mechanical arm plugging, filling & plugging adopt sterilizing docking etc advanced technology.
The machine group has touch screen operation, PLC whole automatically control, it has the function of cleaning on-line, inspecting on-line, over-temperature alarming, no sub-filling when no bottles, no plugging when no bottles, dosage can be adjusted on-line, on-line weighing, sterilizing docking, dust particles inspecting hole, counting automatically etc.
HIGH-SPEED SCREWBAR POWDER FILLING PRODUCTION LINE: Precision for Potent and Sensitive Formulations
Engineered for the most demanding pharmaceutical powder applications, our High-Speed Screwbar Powder Filling Production Line sets the industry benchmark for accuracy, containment, and throughput. This fully integrated system is purpose-built for the aseptic filling of antibiotics, cytotoxic drugs, hormones, and other sensitive powdered substances into vials, ensuring operator safety and product integrity at every stage.
At the core of this advanced line is a precision vial powder filling machine that utilizes a non-contact screwbar auger filler. This technology is renowned for its exceptional weight control and minimal product loss, making it the gold standard for high-value powders. As a specialized nkp vial filling machine (Non-Kontakt-Prinzip / Non-Contact Principle), it prevents cross-contamination and is ideal for handling potent compounds that require strict containment.
Key Features & Benefits:
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Unmatched Filling Accuracy: The heart of the line is our high-precision vial powder filling machine. Utilizing servo-driven screwbar technology, it delivers unparalleled weight consistency with a tolerance of ±1% or better, minimizing product giveaway and ensuring precise dosage in every vial.
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Complete Containment & Operator Safety: Designed as a dedicated nkp vial filling machine, the system features integrated isolation technology (RABS or Isolator) to provide a fully contained environment. This protects operators from potent powder exposure and protects the product from external contamination, complying with the strictest cGMP guidelines.
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High-Speed, Integrated Automation: This is more than just a vial filling machine; it's a complete production ecosystem. The line seamlessly integrates vial washing, depyrogenation, powder filling, stoppering, and capping into one continuous, high-velocity operation, maximizing your output and Overall Equipment Effectiveness (OEE).
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Gentle Powder Handling: The non-contact filling principle and optimized powder handling systems ensure that even the most delicate, cohesive, or aeratable powders are handled gently, preserving their physical characteristics and ensuring consistent fill weights.
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Robust & Validatable Design: Built for 24/7 production, the entire line is constructed from 316L stainless steel. It is designed with full cleanability and validation in mind, supporting easy IQ/OQ/PQ documentation to accelerate your time to market.
Why Choose Our Production Line?
This line represents the pinnacle of powder filling technology. It combines the pinpoint accuracy of a specialized vial powder filling machine with the critical safety features of an nkp vial filling machine, all within the robust framework of a high-speed, automated vial filling machine system.
Ideal for:
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Antibiotic Powders
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Potent Cytotoxic and Hormonal Products
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Lyophilized (Freeze-Dried) Pharmaceuticals
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Diagnostic Powder Reagents
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Other sensitive and high-value powdered injectables.
Elevate Your Powder Filling Capabilities.
Move beyond standard solutions. Our High-Speed Screwbar Powder Filling Production Line, featuring an advanced vial powder filling machine and nkp vial filling machine technology, provides the safety, precision, and speed required for next-generation pharmaceutical manufacturing.
Contact us today to schedule a consultation and discover how this complete vial filling machine system can transform your powder filling operations.
| Parameter | Specification |
|---|---|
| Suitable Bottles | 2–30 ml vials (according to user requirements) |
| Capacity | 120 bottles/min, 240 bottles/min, 400 bottles/min |
| Total Power | ≤ 78 kW |
| Power Supply | 380V, 50Hz, 3-phase and 5-wire system |
| Overall Size | 12500 × 2400 × 2400 (mm) |
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