Vial Powder Filling Machine Factory(300-600PCS/MIN)
Characteristic
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Bottle washer adopts manipulator clamp bottle, is suitable for a variety of specifications of scheming bottles.
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Reciprocating mixer washing bottle with water spray needle track insert way, cleaning effect is good, save energy. And is equipped with needle shake device, improve the accuracy of injection needle inserted into the bottle, reduce breakage phenomenon.
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Mixer washing bottle the water pipe, injection needles completely separate, to avoid the cross contamination, in line with the GMP requirements.
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Pieces into the bottle inside the screw before adding buffer block, protect the screw, reduce broken bottle.
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Pieces out of the bottle inside the whole import synchronous belt, the connection dial the bottle conveying scheming bottles, operation is stable and reliable.
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Oven adopts hot air circulation heating, temperature uniformity, energy saving.
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Mixer oven has suddenly loses power protection function. Run security.
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Mixer oven can match circulating water cooling device, not loss room air volume, reduce the risk of differential pressure imbalance in room cooling effect is good.
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Mixer automatic oven can match differential pressure balance control system to reduce the room and high temperature oven pressure difference caused by the imbalance of period of migration, control temperature rising of filling room and series of problems.
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Mixer oven with DOP test interface (including wind pressure, wind speed, dust particle detection).
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Mixer oven cooling segment with the function of sterilization (FDA selected).
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Type mixer oven mesh belt with ultrasound scanning CIP online cleaning system.
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In pieces inside the oven chamber can be all-round, multi-angle high-pressure water flushing.
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Mixer racking machine adopts the most advanced design concept, high speed, and bottles of accurate, replacement convenience.
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Mixer racking machine adopts ac servo motor drive the repackaging screw rotation, the load accurately.
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Mixer packer adopts the load adjustment directly on a touch screen.
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Mixer packer optional circulating laminar flow hood best level.
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Racking machine without stop packing bottle, no bottle no stoppered function.
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The whole line adopts PLC control, inverter, touch screen control technology, stable and reliable running. Touch screen can display the running state of each units, the water pressure air pressure wind pressure; temperature of each control point, according to the switch state and fault display, fault self-diagnosis and fault analysis and elimination method. Make the whole production process automation control, on-line has the automatic balancing device, ensure production equilibrium is reliable.
According to the needs of customers, but also available for selection:
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Pieces of Siemens, Schneider, Mitsubishi, Taiwan brands and so on.
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Pieces of water, gas pressure, water temperature and the intensity of ultrasonic, dust particles, wind speed on-line detection, alarm, record and print system.
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ORABS, CRABS, aseptic isolator system.
Schering Bottles Booster Injection: Complete Wash, Bake, Repack & Labeling Line
Revitalize and ensure the safety of your booster injection products with our fully integrated Schering Bottles Processing Line. This sophisticated system is engineered for the specific and critical task of repackaging booster injections, executing a complete cycle of washing, thermal baking for depyrogenation, precise powder repackaging, rolling cover application, and final labeling. It is the definitive solution for pharmaceutical companies requiring the highest standards of sterility and compliance for re-processed injectables.
At the heart of this specialized line is a precision vial powder filling machine designed for the delicate task of refilling Schering bottles. Sourced directly from a leading vial powder filling machine factory, this system guarantees the accuracy and sterility demanded for pharmaceutical-grade repackaging. We provide a robust, high-quality machine that offers exceptional value, making it a cheap vial powder filling machine in terms of long-term reliability and operational efficiency, not just initial cost.
Key Features & Benefits:
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Complete End-to-End Reprocessing: This integrated line manages the entire workflow. It begins with a high-pressure WFI washing cycle, moves through a high-temperature tunnel for depyrogenation and baking, features a precision vial powder filling machine for accurate repackaging, and concludes with a secure rolling cover application and automated labeling station.
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Guaranteed Sterility and Pyrogen-Free Status: The combination of intensive washing and a validated thermal baking tunnel ensures every vial is not only sterile but also free of pyrogens, a critical requirement for all injectable products, especially sensitive booster shots.
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Precision Repackaging with Unbeatable Value: The core of the repackaging process is our reliable vial powder filling machine. Engineered for accuracy, it ensures the exact dosage is filled into each vial. By dealing directly with the vial powder filling machine factory, we eliminate middlemen, providing you with a high-performance system that serves as a cheap vial powder filling machine solution without compromising on quality or aseptic principles.
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Secure Sealing and Traceability: The line applies a tamper-evident rolling cover (aluminum overseal) to guarantee product integrity and patient safety. The final automated labeling stage ensures clear legibility and full traceability in accordance with regulatory standards.
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Direct Factory Support and Expertise: Partnering with us means partnering directly with the source. Our status as the vial powder filling machine factory ensures you receive expert technical support, readily available spare parts, and a machine built to your exact specifications.
Ideal for:
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Repackaging of Booster Injection Vials
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Re-processing of Powdered Injectable Pharmaceuticals
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High-Value Lyophilized Products
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Contract Packaging and Sterility Assurance Facilities
Restore with Confidence, Repackage with Precision.
Ensure the integrity and efficacy of your booster injections with a complete, automated reprocessing solution. This line, centered around a dependable and cost-effective vial powder filling machine, provides the peace of mind that comes with full compliance and operational excellence.
Invest in a system that protects your product and your brand. Contact us, the specialized vial powder filling machine factory, to discover how our cheap vial powder filling machine integrated into this complete line can secure your repackaging operations.
| Production capacity | 300pos/min ~ 600pos/min |
| Washing bottle percent of pass | ≥99% |
| Washing bottle breakage | ≤0.1% |
| Sterilizing temperature | 300℃~350℃ |
| The repackaging of error | ≤±3%(0.1~10h) |
| Gasser percent of pass | ≥99% |
| Laminar air cleanliness | 100c |
| Vacuum pumping speed | 25m3/H ~ 50m3/H |
| Capacitance | 96kw ~ 235.5kw |
| Power supply | 380v.50HZ |
| Total transmission energy | 8200KG |
| Boundary dimension | 2000 x 1750 x 2370mm |
Please feel free to let us know if you need any help, we will provide a professional guidance for you! Contact Us